Exmark Lawn Tractor manual Service Battery, Upper Roll BAR Installation

3.2.5Install the upper u-shaped section of the roll bar. (Reference Figure 3 for alignment and installation instructions below):

a)Locate the latch pin assemblies (pin and hairpin connected with a lanyard).

b)Install a 1/2-13 x 3 1/4 capscrew in the washer on the lanyard of each pin assembly.

Note: Make sure the bent tab in the washer points toward the head of the capscrew.

b)Lightly oil the inside surfaces of the ear-shaped plates at the upper end of the lower roll bar tubes.

c)Locate the upper u-shaped section of the roll bar. Install the upper roll bar section using one 1/2-13 x 3 1/4 capscrew (from step b) and one 1/2-13 hex flange lock nut on each side. Do not over tighten. Make sure upper roll bar can pivot freely.

Notes:

•Make sure the capscrew and nuts are installed with the nut to the inside of the roll bar.

•Make sure the tab on the lanyard washer is installed as shown and points toward the front of the unit.

d)Raise the roll bar into the upright position and secure with the latch pin assemblies on each side. Install latch pin from outer surface of roll bar assembly and secure with the hairpin to the inside.

e)Torque all lower roll bar hardware attached to the machine frame to 30-35 ft- lbs. (41-47 N-m).

f)Tighten the front knobs against the upper roll bar ends.

FIGURE 3

UPPER ROLL BAR INSTALLATION

3.3 SERVICE BATTERY

WARNING: Battery posts, terminals, and related accessories contain lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

The machine is shipped with a filled lead acid battery.

3.3.1Unhook seat latch and tilt seat up to gain access to the battery.

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