Exmark 4500-355 manual Recommended Maintenance Schedules

Page 20

Maintenance

Maintenance

Note: Determine the left and right sides of the machine from the normal operating position.

WARNING

While maintenance or adjustments are being made, someone could start the engine. Accidental starting of the engine could seriously injure you or other bystanders.

Remove the key from the ignition switch, engage parking brake, and pull the wire(s) off the spark plug(s) before you do any maintenance. Also push the wire(s) aside so it does not accidentally contact the spark plug(s).

WARNING

The engine can become very hot. Touching a hot engine can cause severe burns.

Allow the engine to cool completely before service or making repairs around the engine area.

Recommended Maintenance Schedule(s)

Maintenance Service

Maintenance Procedure

Interval

 

 

 

 

 

After the first 5 hours

Change the engine oil.

 

 

 

After the first 100 hours

Check wheel hub-slotted torque specification.

 

 

 

After the first 250 hours

Change the hydraulic filter.

 

 

 

• Check the engine oil level.

 

Check the mower blades.

 

• Check the safety interlock system.

Before each use or daily

Check for loose hardware.

• Grease the caster wheel bearings.

 

 

Grease caster pivots.

 

• Clean engine air cooling system (See Engine Owner’s Manual)

 

• Clean the grass build-up from under the deck.

 

 

Every 25 hours

• Service the air cleaner. (May need more often under severe conditions. See the Engine

 

Owner’s manual for additional information.)

 

 

 

 

 

• Check the hydraulic oil level.

 

• Check the tire pressures.

Every 40 hours

• Check the condition of the belts.

• Grease the pump drive idler pivot.

 

 

• Grease the pump control bearings.

 

• Grease the mower deck idler pivot

 

 

 

Every 80 hours

Remove engine shrouds and clean cooling fins.

 

 

 

Every 100 hours

Change the engine oil. (May need more often under severe conditions.)

 

 

 

Every 160 hours

Check the spark plugs.

 

 

Every 500 hours

• Change the hydraulic filter (Every 250 hours/yearly if using Mobil 1 15W50)

• Check wheel hub-slotted torque specification.

 

 

 

 

Monthly

Grease the PTO engagement bellcrank.

 

 

 

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Contents Viking Hydro California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Slope OperationMaintenance and Storage Safety Safety and Instructional Decals 103-1798 103-2076 103-2103 103-2196 103-2242 116-0404 103-2243 103-4935 103-5626 Systems SpecificationsModel Numbers Dimensions Torque RequirementsProduct Overview Operation ControlsOperator Presence Control OPC LeversOff-Run Switch Tracking Adjustment KnobNeutral Lock Latch Park Brake LeverPre-Start Operating InstructionsDriving the Machine Disengaging the PTOStopping the Engine Transporting Transporting a UnitMaintenance Recommended Maintenance SchedulesReplacing the Discharge Deflector Check Engine Oil LevelCheck Mower Blades Check Safety Interlock System Check for Loose HardwareService Pre-Cleaner Element and Air Cleaner Change Engine OilCheck Hydraulic Oil Level Check Tire PressuresLubricate Grease Fittings Check Spark PlugsChange Fuel Filter Change Hydraulic System FilterHydraulic System Air Purge LevelWheel Hub-Slotted Nut Torque Specification Thread Locking AdhesivesMobil HTS Grease Or Food-Grade Anti-seize Copper-Based Anti-seizeAdjustments Adjusting the Cutting HeightAdjusting the Axle Position Adjusting the Number of Spacers below Caster Support Hub Adjusting the Cutting Height with Blade SpacersPTO Engagement Linkage Adjustment PTO Safety Switch AdjustmentEngine to Mower Deck Belt Adjustment Inch Deck Shown for Reference OnlyPump Drive Belt Tension Adjustment Blade Brake AdjustmentBelt Guide Adjustment Hydro Drive Linkage Adjustment Adjust Hydro Control Linkages Hydro Pump Spring Tension Setting Park Brake AdjustmentClean Engine Air Cooling System Remove Engine Shrouds and Clean Cooling FinsClean Grass Build-Up Under Deck Waste DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Wiring DiagramSchematics Exmark Commercial Turf Equipment Page Page See EXMARK’S Complete Line of Accessories and Options