Exmark 4500-355 manual Service Pre-Cleaner Element and Air Cleaner, Change Engine Oil

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Maintenance

Service Pre-Cleaner Element and Air Cleaner

Service Interval: Every 25 hours—Service the air cleaner. (May need more often under severe conditions. See the Engine Owner’s manual for additional information.)

1.Stop engine, wait for all moving parts to stop, and remove key or spark plug wire(s). Engage parking brake.

2.See the Engine Owner’s Manual for cleaning instructions.

Change Engine Oil

Service Interval: After the first 5 hours

Every 100 hours (May need more often under severe conditions.)

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Drain oil while engine is warm from operation.

3.The oil drain hose assembly is located on the left side of the engine.

Place pan under machine to catch oil. Remove oil drain plug. Allow oil to drain and replace oil drain plug. Torque plug to 20-24 ft-lb (27-33 N-m).

4.Replace the oil filter per the Engine Owner’s Manual. Clean around oil filter and unscrew filter to remove. Before the new filter is installed, apply a thin coating of oil on the surface of the rubber seal. Turn filter clockwise until rubber seal contacts the filter adapter, then tighten filter an additional 2/3 to 3/4 turn.

5.Clean around oil fill cap and remove cap. Fill to specified capacity and replace cap.

6.Use oil recommended in engine owner’s manual. Do Not overfill. Start the engine and check for leaks. Stop engine and recheck oil level.

Check Hydraulic Oil Level

Service Interval: Every 40 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Clean area around hydraulic reservoir cap and remove cap. Oil level should be to the top of the baffle inside the tank. If not, add oil. Use Exmark Premium Hydro oil. Replace hydraulic reservoir cap and tighten until snug. Do Not overtighten.

Note: The baffle is labeled “HOT” and “COLD”. The oil level varies with the temperature of the oil. The “HOT” level shows the level of oil when it is at 225°F (107°C). The “COLD” level shows the level of the oil when it is at 75°F (24°C). Fill to the appropriate level depending upon the temperature of the oil. For example: If the oil is about 150°F (65°C), fill to halfway between the “HOT” and “COLD” levels. If the oil is at room temperature (about 75°F (24°C)), fill only to the “COLD” level.

Check Tire Pressures

Service Interval: Every 40 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Check tire pressure in drive tires.

3.Inflate drive tires to 12–14 psi (83–97 kPa).

4.Inflate tires to pressures stated above. Measure the circumference of each drive tire. Adjust tire pressures within the above range to try to make tire circumferences match as closely as possible.

5.Semi-pneumatic caster tires Do Not need to be inflated.

Check Condition Of Belts

Service Interval: Every 40 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Remove the mower deck belt shield to check mower blade drive belt condition.

3.Look under engine deck to check the pump drive belt condition.

4.Check all idler arms to be sure they pivot freely. Disassemble, clean and grease pivot bushings if necessary.

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Contents Viking Hydro California Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesSafety Slope Operation OperationMaintenance and Storage Safety Safety and Instructional Decals 103-1798 103-2076 103-2103 103-2196 103-2242 116-0404 103-2243 103-4935 103-5626 Systems SpecificationsModel Numbers Torque Requirements DimensionsLevers Product Overview OperationControls Operator Presence Control OPCPark Brake Lever Off-Run SwitchTracking Adjustment Knob Neutral Lock LatchOperating Instructions Pre-StartDriving the Machine Disengaging the PTOStopping the Engine Transporting a Unit TransportingRecommended Maintenance Schedules MaintenanceReplacing the Discharge Deflector Check Engine Oil LevelCheck Mower Blades Check for Loose Hardware Check Safety Interlock SystemCheck Tire Pressures Service Pre-Cleaner Element and Air CleanerChange Engine Oil Check Hydraulic Oil LevelChange Hydraulic System Filter Lubricate Grease FittingsCheck Spark Plugs Change Fuel FilterLevel Hydraulic System Air PurgeCopper-Based Anti-seize Wheel Hub-Slotted Nut Torque SpecificationThread Locking Adhesives Mobil HTS Grease Or Food-Grade Anti-seizeAdjusting the Cutting Height AdjustmentsAdjusting the Axle Position Adjusting the Cutting Height with Blade Spacers Adjusting the Number of Spacers below Caster Support HubPTO Safety Switch Adjustment PTO Engagement Linkage AdjustmentInch Deck Shown for Reference Only Engine to Mower Deck Belt AdjustmentPump Drive Belt Tension Adjustment Blade Brake AdjustmentBelt Guide Adjustment Hydro Drive Linkage Adjustment Adjust Hydro Control Linkages Park Brake Adjustment Hydro Pump Spring Tension SettingWaste Disposal Clean Engine Air Cooling SystemRemove Engine Shrouds and Clean Cooling Fins Clean Grass Build-Up Under DeckProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Wiring Diagram SchematicsSchematics Exmark Commercial Turf Equipment Page Page See EXMARK’S Complete Line of Accessories and Options