Exmark 4500-355 manual Troubleshooting

Page 38

Troubleshooting

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

Machine does not drive.

1.

Bypass valve is not closed tight.

1.

Tighten the bypass valve.

 

2.

Drive or pump belt is worn, loose or

2.

Change the belt.

 

 

broken.

 

 

 

3.

Drive or pump belt is off a pulley.

3.

Change the belt.

 

 

 

 

 

Uneven cutting height.

1.

Blade(s) not sharp.

1.

Sharpen the blade(s).

 

2.

Cutting blade(s) is/are bent.

2.

Install new cutting blade(s).

 

3.

Mower deck is not level.

3.

Level mower deck from side-to-side and

 

 

 

 

front-to-rear.

 

4.

Underside of mower is dirty.

4.

Clean the underside of the mower.

 

5.

Tire pressure in drive tires not correct.

5.

Adjust tire pressure in the drive tires.

 

6.

Blade spindle bent.

6.

Contact an Authorized Service Dealer.

 

7.

Tips of adjacent blades are at an uneven

7.

Replace blades, spindles and (or) check

 

 

cutting height. Blades tips should be even

 

for damage to mower deck.

 

 

within 3/16 inch which is approximately

 

 

 

 

one blade thickness.

 

 

 

 

 

 

 

Abnormal vibration.

1.

Cutting blade(s) is/are bent or unbalanced.

1.

Install new cutting blade(s).

 

2.

Blade mounting bolt is loose.

2.

Tighten the blade mounting bolt.

 

3.

Engine mounting bolts are loose.

3.

Tighten the engine mounting bolts.

 

4.

Loose engine pulley, idler pulley, or blade

4.

Tighten the appropriate pulley.

 

 

pulley.

 

 

 

5.

Engine pulley is damaged.

5.

Contact an Authorized Service Dealer.

 

6.

Blade spindle is bent.

6.

Contact an Authorized Service Dealer.

 

7.

Belt is damaged.

7.

Install new belt.

 

 

 

 

 

Blades do not rotate.

1.

Deck belt is worn, loose or broken.

1.

Install new deck belt.

 

2.

Deck belt is off pulley.

2.

Install deck pulley and check the idler

 

 

 

 

pulley, idler arm and spring for correct

 

 

 

 

position and function.

 

 

 

 

 

Blades do not stop when disengaged.

1.

Blade brake is not adjusted properly.

1.

Adjust blade brake.

 

2.

Belt guide is not properly set

2.

Adjust belt guide to proper position.

 

3.

PTO engagement is not properly set.

3.

Check the PTO engagement position.

 

 

 

 

 

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Contents Viking Hydro California Introduction Contents Safe Operating Practices SafetySafety Alert Symbol TrainingSafety Operation Slope OperationMaintenance and Storage Safety Safety and Instructional Decals 103-1798 103-2076 103-2103 103-2196 103-2242 116-0404 103-2243 103-4935 103-5626 Systems SpecificationsModel Numbers Dimensions Torque RequirementsOperator Presence Control OPC Product Overview OperationControls LeversNeutral Lock Latch Off-Run SwitchTracking Adjustment Knob Park Brake LeverPre-Start Operating InstructionsDriving the Machine Disengaging the PTOStopping the Engine Transporting Transporting a UnitMaintenance Recommended Maintenance SchedulesReplacing the Discharge Deflector Check Engine Oil LevelCheck Mower Blades Check Safety Interlock System Check for Loose HardwareCheck Hydraulic Oil Level Service Pre-Cleaner Element and Air CleanerChange Engine Oil Check Tire PressuresChange Fuel Filter Lubricate Grease FittingsCheck Spark Plugs Change Hydraulic System FilterHydraulic System Air Purge LevelMobil HTS Grease Or Food-Grade Anti-seize Wheel Hub-Slotted Nut Torque SpecificationThread Locking Adhesives Copper-Based Anti-seizeAdjustments Adjusting the Cutting HeightAdjusting the Axle Position Adjusting the Number of Spacers below Caster Support Hub Adjusting the Cutting Height with Blade SpacersPTO Engagement Linkage Adjustment PTO Safety Switch AdjustmentEngine to Mower Deck Belt Adjustment Inch Deck Shown for Reference OnlyPump Drive Belt Tension Adjustment Blade Brake AdjustmentBelt Guide Adjustment Hydro Drive Linkage Adjustment Adjust Hydro Control Linkages Hydro Pump Spring Tension Setting Park Brake AdjustmentClean Grass Build-Up Under Deck Clean Engine Air Cooling SystemRemove Engine Shrouds and Clean Cooling Fins Waste DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Wiring DiagramSchematics Exmark Commercial Turf Equipment Page Page See EXMARK’S Complete Line of Accessories and Options