GE ZTX manual Installation, Can Cause Severe Injury or Death

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Installation

DANGER

HAZARDOUS VOLTAGE

(Can Cause Severe Injury or Death)

Turn OFF all power before installation, adjustment, or removal of transfer switch or any of its components.

The safe operation of your switch is GE Zenith’s focus. The proper storage, installation, operation and mainte- nance will help increase the life of the switch.

CAUTION

Due to hazardous voltage and current, GE Zenith rec- ommends that a GE Zenith Certified technician or a qualified electrician must perform the

installation and maintenance of the switch.

Equipment Inspection and Storage

Once you have received the transfer switch, inspect

it for any damage. This includes damage to the enclo- sure, power panel, control panel and wiring harness. If any damage is found or suspected, file a claim as soon as possible with the carrier and notify the nearest GE Zenith representative.

Before installation, it is necessary to store the transfer switch in a clean dry place, protected from dirt and water. Provide ample air circulation and heat, if necessary, to prevent condensation.

 

Operating

 

Storage

Temperature

 

Temperature

(Ambient):

Humidity

-30°C to

-20°C to +65°C

5% to 95%

+75°C

(-4°F to +149°F)

(non-con-

(-22°F to

 

densing)

+167°F)

 

 

 

 

 

2.Verify that all cabled connections are correct.

3.Check engine start connections and verify the correct connection of all control wires.

4.Check the lug torque values of the power connections.

NOTE: Lug torque values are specified in the power panel manual.

5.Make sure that all covers and barriers are installed and properly fastened.

NOTE: Power panels ship from GE Zenith in the Normal Position.

Each GE Zenith transfer switch is factory wired and tested. A complete information package is furnished with each switch which includes:

a.Sequence of operation.

b.Description and operation of all accessories supplied.

c.Power panel connection diagram and schematic.

d.Description and identification of all customer field connections.

Installation of GE Zenith transfer switches includes:

a.Mounting the transfer switch cabinet.

b.Connection of all Normal, Emergency, and Load cables or bus bars.

c.Connection of external control circuits as required.

Mounting

Enough room should be allowed to open the cabinet doors fully for inspection and servicing of the switch per NEC and local codes.

NOTE: When lifting the switch using a spreader bar, height H must be equal to half of distance D.

Final Equipment Inspection

Prior to energizing the transfer switch:

1.Remove any debris incurred, with a vacuum, due to shipment or installation.

WARNING

Do not use a blower since debris may become lodged in the electrical and mechanical components and cause damage.

CAUTION

Before drilling conduit entry holes or any accessory mounting holes, cover and protect the switch and control panel to prevent dirt and metal fragments from entering the mechanical and electrical components.

Failure to do so may result in

damage and malfunction of the switch.

GE Zenith Controls

ZTX Operation and Maintenance Manual (72R-1000)

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Contents GE Zenith Controls Authorized Service Table of ContentsIntroduction Can Cause Severe Injury or Death InstallationPower Connections Installation cont’dControl Connections GE Zenith ControlsInstallation cont’d Cover or close the cabinet door Functional TestVoltage / Frequency Selection Jumper Settings System Voltage SettingsControl Interface Indicator LEDsControl Interface cont’d Using the Keypad ControlsSelecting Exerciser with or without Load Transfer Automatic Generator ExerciserTurn In-Phase Monitor OFF In-Phase MonitorTotal Coverage System Example SystemsTypical Diagrams StandardTransition 40 to 200 Amps Replacement PartsStandard Transition 225 to 400 Amps Replacement Parts cont’dSymptom Possible Cause Corrective Action TroubleshootingGE Zenith Controls