GBC 80-99 manuals
Computer Equipment > Laminator
When we buy new device such as GBC 80-99 we often through away most of the documentation but the warranty.
Very often issues with GBC 80-99 begin only after the warranty period ends and you may want to find how to repair it or just do some service work.
Even oftener it is hard to remember what does each function in Laminator GBC 80-99 is responsible for and what options to choose for expected result.
Fortunately you can find all manuals for Laminator on our side using links below.
44 pages 211.13 Kb
2 Table of ContentsSection 1: Safety Section 2: Warranty Section 3: Specifications Section 4: Installation 3 Section 5: Operations5 Section 6: Maintenence6 SAFETY7 SafetyUP-DOWN Laminator Roll Controls” rollers are touched during set-upor operation qualified service person 8 WARRANTY9 ORCASPECIFICATIONS 10 INSTALLATIONand rear of the machine to insure that it has not changed At this point a qualified electrician connects power to the machine. Make sure before Electrical Requirements Before 12 OFF13 SUGGESTED W O R KSPACELAYOUT 14 Air Requirements2.5CFM output with a 2.5 - gallon (20 Liter) storage tank is appropriate Qty Description Set, Allen wrenches Slitting knife Manual 1Bottle of Isopropyl Alcohol 1100 % white cotton terry rags 1Set, spare fuses Additional slitter knives 1T-handlewrench, 1/4 1Masking Tape 1Tape Measure 1Rubber Cement Pick-Up Shim Set Leveling Pads 2Outfeed Slitters 2O-Rings,Brake Oil, Air Tool These items are needed to put the machine into operation RECYCLING INSTRUCTIONS: 15 OPERATION16 FigFRONT CONTROL PANEL 17 REAR CONTROL PANEL18 Operator ControlsThe operator controls for the Orca laminator are FRONT CONTROL PANEL A. TOP BRAKE CONTROLS - Regulation of the upper unwind shaft brakes B. TOP CLUTCH CONTROLS - Front upper rewind shaft clutch regulation C. LAMINATOR ROLL CONTROLS - Regulation of the main laminating rolls D. BOTTOM BRAKE CONTROLS - Regulation of the front lower unwind brake REV-FWD L.PHOTO EYE LAMP - Denotes whether or not the PHOTO EYE is blocked M.MAIN POWER LAMP - Denotes whether or not the main power is on the machine N.MAIN POWER SWITCH - Turns the main power on and off REAR CONTROL PANEL B.TOP HEATER CONTROLLER - Controls the ON/OFF (Top Fan Bank) - Controls whether or not the top fan bank is on or off G.PULL ROLLER CLUTCH CONTROLS- Regulation for the bottom pull roller clutch 19 I.BOTTOM BRAKE CONTROL - Regulation for the bottom rear unwind brakeJ.BOTTOM CLUTCH CONTROL - Regulation for the bottom rear rewind shaft’s clutch Setup Laminator Roll Pressure: A typical roll pressure for soft substrates such as Foamcore or Loading the Film points to remember when loadingfilm: ALWAYS Positioning Film 2.Slide the film onto the unwind shaft 20 5.Recheck the centering of the film roll with a tape measureHeating Cooling (with optional cooling fans) 1.Set the heater switches to OFF OFF 3.Set the Laminator Roll Control to the DOWN position DOWN 4.Set the Forward/Reverse switch to the FORWARD position FORWARD 5.Set the speed control to 5 fpm (150 cpm) 6.Let the machine run until the laminating rolls return to room temperature 1.Set the heater switch to ON 4.It will take approximately 25 minutes for the Paper Tips Process Control Charts 21 Information:Mounting Only 1. Setup: A.See process chart 2-2and 2-2B B.Set Shims: C.Upper Laminator Roll Pressure: 40 to 80 PSI, 275 - 550 kPa D.Speed: E.Upper Laminator Roll Heat: 245 degrees F, 118 degrees C Mounting Only (continued) 2. Procedure: C. Feed the print/Orca board package though the nip Mounting/Laminating 1.Setup: A. The setup is shown in process chart 2-3and 2-3B B. Mount the film and web as shown in chart 2-3B C. Shims: Set the two front shim dials to 1/32 less than board height D. Laminator Roll Pressure: 40 PSI, 275 kPa E. Speed: 3 fpm (90 cpm) F. Upper Laminator Roll Heat: 245 degrees F, 118 degrees C G. Cooling: Off H.Film Roll Brake Pressure 20 PSI, 135 kPa Encapsulation A. Refer to process chart 2-4and 2-4Bfor webbing instructions 22 B. Shims: noneC. Laminating Roller Pressure: 60 PSI, 410 kPa D. Pull Roller Clutch Pressure: On, 80 PSI, 550 kPa E. Pull Roller: Down, 60 PSI, 410 kPa F. Speed: 4 to 6 fpm G. Top Roll Temperature: 220-230degrees F (90 - 110 degrees C) H. Bottom Roll Temperature: 220-230degrees F (90 - 110 degrees C) I. Cooling: Optional Two-PassMount and Laminate (Hot and Cold) Cold/Mount Laminate A. See charts 2-5, 2-5B, 2-6and 2-6Bfor settings Procedure, Pass 1: A. Run the print through to apply adhesive and laminate B. Trim to slightly larger than the desired finished size Procedure, Pass 2: B. Trim the board to the size of the print G.Trim the piece to the finished size Hot/Mount Laminate A.Refer to charts 2-7, 2-7B, 2-8and 2-8B B.Encapsulate image. (see chart 2-7) 23 Cold Overlamination (Using a Sled)24 PROCESS CONTROL CHARTProcess: Materials (top/bottom): Front Control Panel Rear Control Panel Adjustments 25 IDENTIFICATION DIAGRAM27 ONE PASS HOT MOUNT33 TWO PASS HOT OVERLAMINATE39 TWO PASS COLD OVERLAMINATE41 C OLD OVERLAMINATE42 MAINTENANCE
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