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GBC 80-99 ORCA, SPECIFICATIONS, (1), Page 3, Includes:, Warranty:, Electric:, Dimensions:, Description:, Specifications, Compressed Air:, 2 CFM @ 100 PSI

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Orca 80-99 Operation and Maintenance Manual	Specifications

ORCA 80-99

SPECIFICATIONS

Description:

Floor-standing laminator with multiple unwind positions for high productivity heat-activated laminating, encapsulating, heat transfer and mounting. The laminator can also be used with pressure-sensitive films for cold mounting and laminating applications.

Includes:Outfeed edge slitters for in line trimming of finished product.Dimensions:L - 120", D - 50", H - 66" (L- 3M, D- 1.27M, H- 1.68M)Weight (uncrated):2800 pounds (1270 kg)Laminating Rolls:

86.5" length (220 cm) roll face with thermally conductive silicone covered with high release silicone surface, upper and lower rolls internally heated. Temperature controlled by state of the art infrared sensors with closed loop digital control systems, independently adjustable for both top and bottom rolls.

Laminating Opening:1_” (4.75 cm) maximum opening controlled with dual air cylinders.

Laminating Material:

Uses heat-activated 0-74” and pressure-sensitive materials 0 - 80" (0- cm) wide with films on 3" (7.6 cm.) ID core.

Laminating Speeds:

0 to 30 fpm ( 0 to 9 Mpm) with variable speed, reversible action, START and STOP controlled via the front instrument-panel switch or with a foot switch.

Unwind - Rewind:Three unwind positions; three rewind positionsSafety Features:

(1)Photo-eye motor stop, 4 emergency stop buttons and two kick cables to stop the machine and raise rolls.

Warranty:One year parts warranty (except silicone roll coverings and table tops).Electric:

220 VAC, 50 or 60 Hz, single phase, 60-65 Amps. Three phase 32 Amps (Europe only).

Compressed Air:2 CFM @ 100 PSI.

© GBC Films Group June 2000

Page 3 - 1

Contents

Page Table of Contents Section 1: Safety Section 2: Warranty Section 3: Specifications Section 4: Installation Section 5: Operations Page Section 6: Maintenence SAFETY Safety UP-DOWN Laminator Roll Controls” rollers are touched during set-upor operation qualified service person WARRANTY ORCA SPECIFICATIONS INSTALLATION Page and rear of the machine to insure that it has not changed At this point a qualified electrician connects power to the machine. Make sure before Electrical Requirements OFF SUGGESTED W O R KSPACE LAYOUT Air Requirements 2.5CFM output with a 2.5 - gallon (20 Liter) storage tank is appropriate Qty Description Set, Allen wrenches OPERATION Fig FRONT CONTROL PANEL REAR CONTROL PANEL Operator Controls The operator controls for the Orca laminator are FRONT CONTROL PANEL A. TOP BRAKE CONTROLS - Regulation of the upper unwind shaft brakes B. TOP CLUTCH CONTROLS - Front upper rewind shaft clutch regulation I.BOTTOM BRAKE CONTROL - Regulation for the bottom rear unwind brake J.BOTTOM CLUTCH CONTROL - Regulation for the bottom rear rewind shaft’s clutch Setup Laminator Roll Pressure: A typical roll pressure for soft substrates such as Foamcore or 5.Recheck the centering of the film roll with a tape measure Heating Cooling (with optional cooling fans) 1.Set the heater switches to OFF Information: Mounting Only 1. Setup: A.See process chart 2-2and 2-2B B.Set Shims: B. Shims: none C. Laminating Roller Pressure: 60 PSI, 410 kPa D. Pull Roller Clutch Pressure: On, 80 PSI, 550 kPa E. Pull Roller: Down, 60 PSI, 410 kPa F. Speed: 4 to 6 fpm Cold Overlamination (Using a Sled) PROCESS CONTROL CHART Process: Materials (top/bottom): Front Control Panel Rear Control Panel IDENTIFICATION DIAGRAM Process: Hot Mount, One Pass Materials (top/bottom): /3/16" thick Hot tissue coated board ONE PASS HOT MOUNT Process: Hot Mount and Laminate, One Pass Materials (top/bottom): / 3/16" thick Hot tissue board ONE PASS HOT MOUNT AND LAMINATE Process: Encapsulation Materials (top/bottom): 3 mil Gloss / 3mil Gloss ENCAPSULATION Process: Hot Overlaminate with Pressure Sensitive Mount Adhesive Materials (top/bottom): 3 mil Gloss / Mount Adhesive TWO PASS HOT OVERLAMINATE Process: Hot overlaminate with Pressure Sensitive Mount Adhesive (Second Pass) Materials (top/bottom): / 3/16" Foamcore TWO PASS HOT OVERLAMINATE Process: Cold overlaminate with pressure sensitive mount adhesive Materials (top/bottom): PSA Laminate/ PSA Mount Adhesive TWO PASS COLD OVERLAMINATE Process: Cold overlaminate with pressure sensitive mount adhesive (second pass) TWO PASS COLD OVERLAMINATE Process: Cold Overlam only (using a sled) Materials (top/bottom): Pro-Gloss /3/16" board (to be used for the sled) C OLD OVERLAMINATE MAINTENANCE Cylinder Up/Down Rate Adjustment: clockwise counter-clockwise Six Months 1. Lubrication: C HAIN TENSION D IAGRAM