GBC 80-99 Fig, FRONT CONTROL PANEL

Operations	Orca 80-99 Operation and Maintenance Manual

ATOP UNWINDS (3) O N /OFF

AIR PRESSURE

G A U G E

TOP HEATER SWITCH	J
TOP HEATER SWITCH
O N /OFF LAMP

BOTTOM HEATER SWITCH K O N /OFF LAMP

PHOTOEYE L

L A M P

P R E S S U R E

P R E S S U R E

P R E S S U R E

P R E S S U R E

P R E S S U R E

Photoeye

Blocked

O F FO N

LIGHTS

OFF O N

TOP BRAKE CONTROLS

OFF O N

TOP CLUTCH CONTROLS

OFF O N

LAMINATOR ROLL CONTROLS

OFF O N

B O T T O M B R A K E C O N T R O L S

OFF O N

B O T T O M C L U T C H C O N T R O L S

J O G

REV

R

E

W

0 L

SEL	S
	RST

ADJUST

ADJUST

ADJUST

ADJUST

ADJUST

RUN

STOP

F W D

F

A

S

T

E

R

AIR PRESSURE ADJUSTMENT (TOP BRAKE)

BTOP REWIND O N /OFF

CLAMINATOR ROLL UP/DOWN

DB O T T O M U N W IND O N /OFF

EBOTTOM REWIND O N /OFF

FRUN/JOG S W ITCH

GFORWARD/REVERSE S W ITCH

M A IN POWER M O N /OFF

L A M P

M A IN POWER N S W ITCH

O F F O N

P O W E R

380 - 3440

H SPEED CONTROL

M O T O R C O N T R O L S

PRO-TECH ENGINEERING, MADISON, WISCONSIN

ISPEED READOUT

Fig. 2-1

FRONT CONTROL PANEL

Page 5 - 2

© GBC Films Group June 2000

Contents

Page Table of Contents Section 1: Safety Section 2: Warranty Section 3: Specifications Section 4: Installation Section 5: Operations Page Section 6: Maintenence SAFETY Safety UP-DOWN Laminator Roll Controls” rollers are touched during set-upor operation qualified service person WARRANTY ORCA SPECIFICATIONS INSTALLATION Page and rear of the machine to insure that it has not changed At this point a qualified electrician connects power to the machine. Make sure before Electrical Requirements OFF SUGGESTED W O R KSPACE LAYOUT Air Requirements 2.5CFM output with a 2.5 - gallon (20 Liter) storage tank is appropriate Qty Description Set, Allen wrenches OPERATION Fig FRONT CONTROL PANEL REAR CONTROL PANEL Operator Controls The operator controls for the Orca laminator are FRONT CONTROL PANEL A. TOP BRAKE CONTROLS - Regulation of the upper unwind shaft brakes B. TOP CLUTCH CONTROLS - Front upper rewind shaft clutch regulation I.BOTTOM BRAKE CONTROL - Regulation for the bottom rear unwind brake J.BOTTOM CLUTCH CONTROL - Regulation for the bottom rear rewind shaft’s clutch Setup Laminator Roll Pressure: A typical roll pressure for soft substrates such as Foamcore or 5.Recheck the centering of the film roll with a tape measure Heating Cooling (with optional cooling fans) 1.Set the heater switches to OFF Information: Mounting Only 1. Setup: A.See process chart 2-2and 2-2B B.Set Shims: B. Shims: none C. Laminating Roller Pressure: 60 PSI, 410 kPa D. Pull Roller Clutch Pressure: On, 80 PSI, 550 kPa E. Pull Roller: Down, 60 PSI, 410 kPa F. Speed: 4 to 6 fpm Cold Overlamination (Using a Sled) PROCESS CONTROL CHART Process: Materials (top/bottom): Front Control Panel Rear Control Panel IDENTIFICATION DIAGRAM Process: Hot Mount, One Pass Materials (top/bottom): /3/16" thick Hot tissue coated board ONE PASS HOT MOUNT Process: Hot Mount and Laminate, One Pass Materials (top/bottom): / 3/16" thick Hot tissue board ONE PASS HOT MOUNT AND LAMINATE Process: Encapsulation Materials (top/bottom): 3 mil Gloss / 3mil Gloss ENCAPSULATION Process: Hot Overlaminate with Pressure Sensitive Mount Adhesive Materials (top/bottom): 3 mil Gloss / Mount Adhesive TWO PASS HOT OVERLAMINATE Process: Hot overlaminate with Pressure Sensitive Mount Adhesive (Second Pass) Materials (top/bottom): / 3/16" Foamcore TWO PASS HOT OVERLAMINATE Process: Cold overlaminate with pressure sensitive mount adhesive Materials (top/bottom): PSA Laminate/ PSA Mount Adhesive TWO PASS COLD OVERLAMINATE Process: Cold overlaminate with pressure sensitive mount adhesive (second pass) TWO PASS COLD OVERLAMINATE Process: Cold Overlam only (using a sled) Materials (top/bottom): Pro-Gloss /3/16" board (to be used for the sled) C OLD OVERLAMINATE MAINTENANCE Cylinder Up/Down Rate Adjustment: clockwise counter-clockwise Six Months 1. Lubrication: C HAIN TENSION D IAGRAM