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GBC 80-99 Page 5, Operations, Process: Encapsulation, © GBC Films Group June, Orca 80-99Operation and Maintenance Manual

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Operations	Orca 80-99 Operation and Maintenance Manual

PROCESS CONTROL CHART 2-4

Process: EncapsulationMaterials (top/bottom): 3 mil Gloss / 3mil Gloss

Front Control Panel		Rear Control Panel
Adjustments		Adjustments

Top Brake	ON / 20 p.s.i.	Top Heat	ON / 230o F (110oC)
Top Clutch	ON / 20 p.s.i.	Bottom Heat	ON / 230o F (110oC)
Laminator Roller	ON / 60 p.s.i.	Top Cooling Fans	ON

Bottom Brake (front)	ON / 20 p.s.i.	Bottom Cooling Fans	ON

Bottom Clutch (front)	OFF / NA	Pull Roller Clutch	ON / 80 p.s.i.

Forward/Reverse	FORWARD	Pull Roller Pressure	ON / 60 p.s.i.

Speed	4 - 6 f.p.m.	Bottom Brake (rear)	OFF / NA

Laminator Roller Shims	0	Bottom Clutch (rear)	OFF / NA

		Pull Roller Shims	0

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Contents

Page Table of Contents Section 1: Safety Section 2: Warranty Section 3: Specifications Section 4: Installation Section 5: Operations Page Section 6: Maintenence SAFETY Safety UP-DOWN Laminator Roll Controls” rollers are touched during set-upor operation qualified service person WARRANTY ORCA SPECIFICATIONS INSTALLATION Page and rear of the machine to insure that it has not changed At this point a qualified electrician connects power to the machine. Make sure before Electrical Requirements OFF SUGGESTED W O R KSPACE LAYOUT Air Requirements 2.5CFM output with a 2.5 - gallon (20 Liter) storage tank is appropriate Qty Description Set, Allen wrenches OPERATION Fig FRONT CONTROL PANEL REAR CONTROL PANEL Operator Controls The operator controls for the Orca laminator are FRONT CONTROL PANEL A. TOP BRAKE CONTROLS - Regulation of the upper unwind shaft brakes B. TOP CLUTCH CONTROLS - Front upper rewind shaft clutch regulation I.BOTTOM BRAKE CONTROL - Regulation for the bottom rear unwind brake J.BOTTOM CLUTCH CONTROL - Regulation for the bottom rear rewind shaft’s clutch Setup Laminator Roll Pressure: A typical roll pressure for soft substrates such as Foamcore or 5.Recheck the centering of the film roll with a tape measure Heating Cooling (with optional cooling fans) 1.Set the heater switches to OFF Information: Mounting Only 1. Setup: A.See process chart 2-2and 2-2B B.Set Shims: B. Shims: none C. Laminating Roller Pressure: 60 PSI, 410 kPa D. Pull Roller Clutch Pressure: On, 80 PSI, 550 kPa E. Pull Roller: Down, 60 PSI, 410 kPa F. Speed: 4 to 6 fpm Cold Overlamination (Using a Sled) PROCESS CONTROL CHART Process: Materials (top/bottom): Front Control Panel Rear Control Panel IDENTIFICATION DIAGRAM Process: Hot Mount, One Pass Materials (top/bottom): /3/16" thick Hot tissue coated board ONE PASS HOT MOUNT Process: Hot Mount and Laminate, One Pass Materials (top/bottom): / 3/16" thick Hot tissue board ONE PASS HOT MOUNT AND LAMINATE Process: Encapsulation Materials (top/bottom): 3 mil Gloss / 3mil Gloss ENCAPSULATION Process: Hot Overlaminate with Pressure Sensitive Mount Adhesive Materials (top/bottom): 3 mil Gloss / Mount Adhesive TWO PASS HOT OVERLAMINATE Process: Hot overlaminate with Pressure Sensitive Mount Adhesive (Second Pass) Materials (top/bottom): / 3/16" Foamcore TWO PASS HOT OVERLAMINATE Process: Cold overlaminate with pressure sensitive mount adhesive Materials (top/bottom): PSA Laminate/ PSA Mount Adhesive TWO PASS COLD OVERLAMINATE Process: Cold overlaminate with pressure sensitive mount adhesive (second pass) TWO PASS COLD OVERLAMINATE Process: Cold Overlam only (using a sled) Materials (top/bottom): Pro-Gloss /3/16" board (to be used for the sled) C OLD OVERLAMINATE MAINTENANCE Cylinder Up/Down Rate Adjustment: clockwise counter-clockwise Six Months 1. Lubrication: C HAIN TENSION D IAGRAM