Guardian Technologies 04759-2 manuals
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Guardian Technologies 04759-2 Owner Manual
56 pages 4.61 Mb
Installation and Owners ManualAir-cooled Automatic Standby Generators DANGERINTRODUCTIONENGINE EMISSION COMPLIANCE PERIOD READ THIS MANUAL THOROUGHLY 2 CONTENTS OPERATION AND MAINTENANCE HOW TO OBTAIN SERVICE AUTHORIZED DEALER LOCATION 1-800-333-1322 3 Introduction ........................Inside Front CoverSafety Rules ........................................................2 Section 1 General Information ...................4 Section 2 Post Installation Start-up and Adjustments .......................10 Section 3 Operation ....................................14 Section 4 Maintenance ...............................17 Section 5 Troubleshooting ........................23 4 GENERAL HAZARDS WARNING: WARNING:5 ELECTRICAL HAZARDS EXPLOSION HAZARDS STANDARDS INDEX DANGER 6 1.2 PROTECTION SYSTEMS 1.3 SYSTEM SET LEDSection 1 General InformationAir-cooled 7 kW, 12 kW and 15 kW Generators 7 1.4 THE GENERATORFigure 1.2 12 kW/15 kW, V-twin GT-990/760 Engine Figure 1.1 7 kW, Single Cylinder GH-410 EngineSection 1 General Information 8 1.5 SPECIFICATIONS1.5.1 GENERATOR 1.5.2 ENGINE 1.6 FUEL REQUIREMENTS AND RECOMMENDATIONS 1.7 FUEL CONSUMPTION 9 1.8 RECONFIGURING THE FUEL SYST EM1.8.1 7 KW, 410CCFigure 1.3 Demand Regulator 1.8.2 12KW AND 15KW, 990CC ENGINESFigure 1.4 - Demand Regulator 10 1.9 LOCATION1.9.1 GENERATOR 1.9.2 TRANSFER SWITCH 1.9.2.1 7 kW, 12 kW and 15 kW Units 1.10 BATTERY INSTALLATION 11 12 2.1 BEFORE INITIAL START-UP 2.2 CHECK TRANSFER SWITCH 13 2.4 GENERATOR TESTS UNDER LOAD 15 2.7 ENGINE GOVERNOR ADJUSTMENT2.7.1 7 KW UNITSFigure 2.3 Single Cylinder Engine Governor Adjustment 2.7.2 12 KW AND 15 KW UNITSFigure 2.4 V-twin Engine Governor Adjustment Figure 2.5 V-twin Full Load Speed Adjust Screw 2.7.3 ADDITIONAL CORROSION PROTECTION 16 2.8 VOLTAGE REGULATOR ADJUSTMENTFigure 2.6 Voltage Adjustment Potentiometer 3.1 BREAK-IN PROCEDURE 3.2 USING THE AUTO/OFF/MANUAL SWITCH (FIGURE 3.1)3.2.1 AUTO POSITION 3.2.2 OFF POSITION 3.2.3 MANUAL POSITIONFigure 3.1 Generator Control Panel 17 3.3 AUTOMATIC TRANSFER 3.4 SEQUENCE OF AUTOMATIC 3.5 MANUAL TR ANSFER OPERATION3.5.1 TRANSFER TO GENERATOR POWER SOURCE Figure 3.2 Manual Transfer Switch Operation 3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE 18 3.6 SETTING THE EXERCISE TIMER 3.7 PROTECTION SYSTEM S3.7.1 LOW OIL PRESSURE SWITCH 3.7.2 HIGH TEMPERATURE SWITCHFigure 3.3 Low Oil Pressure and High Temperature Switches 3.7.3 OVERCRANK 3.7.3.1 Approximate Crank Cycle Times 3.7.4 OVERSPEED 19 4.1 FUSEFigure 4.1 Generator Control Panel 4.2 CHECKING THE ENGINE OIL LEVELFigure 4.2 Oil Dipstick and Fill, 7 kW Oil Dipstick and Fill 20 Figure 4.3 Oil Dipstick and Fill, 12 kW and 15 kW Oil Filter 4.3 CHANGING THE ENGINE OIL4.3.1 ENGINE OIL RECOMMEN DATIONS 4.3.2 OIL CHANGE PROCEDUREFigure 4.4 Oil Drain Hose and Filter Oil Drain Hose 4.4 CHANGING THE OIL FILTER 4.5 CHANGING THE ENGINE AIR CLEANER4.5.1 7 KW, 12 KW AND 15 KW GENERATORSFigure 4.6 7 kW, Engine Air Cleaner Location Figure 4.7 12 kW and 15 kW Engine Air Cleaner 4.6 SPARK PLUG(S)Figure 4.8 Setting the Spark Plug Gap 4.7 BATTERY MAINTENANCE 21 22 4.8 ADJUSTING VALVE CLEARANCEFigure 4.10 - Valve Clearance Adjustment 4.9 COOLING SYST EM 23 Figure 4.9 Cooling Vent Locations 4.10 ATTENTION AFTER SUBMERSION 4.11 CORROSION PROTECTION 4.12 OUT OF SERVICE PROCEDURE4.12.1 REMOVAL FROM SERVICE 4.12.2 RETURN TO SERVICE 24 4.13 SERVICE SCHEDULEATTENTION: It is recommended that all service work be performed by the nearest Authorized Dealer. 25 5.1 TROUBLESHOOTING GUIDEProblem Cause CorrectionWiring Diagram 12 & 15 kW Drawing No. 0D8500-B 26 + -52 Section 8 Mounting DimensionsDrawing No. 0D3739-BS O S * OO O "O S G S L REARVIEW EFT IDE VIEW TRANSFER SWITCH R I HT IDE VIE W F R NT VIEW AIR NTAKE ( IF SUPPLIED ) D N T LIFT BY THE R F"*ALL DIMEN I N IN: M ILLIMETERS [ INCHES ] 54 CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURERS EMISSION CONTROL SYSTEM WARRANTY COVERAGE: PURCHASERS/OWNERS WARRANTY RESPONSIBILITIES: 1-800-333-1322ATTENTION WARRANTY DEPARTMENT GENERAC POWER SYSTEMS, INC. P.O. BOX 297 WHITEWATER, WI 53190 55 EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING: 56 WARRANTY SCHEDULE THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING: GENERAC POWER SYSTEMS, INC. P.O. BOX 297 WHITEWA TER, WI 53190
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