Electrical Data, Engine Wiring | Guardian Technologies 04759-2

Section 6 — Electrical Data

Section 6 — Electrical Data

Air-cooled 7 kW, 12 kW and 15 kW Generators

Wiring Diagram – 12 & 15 kW – Drawing No. 0D8500-B

DIAGRAM KEY

BA - BRUSH ASSEMBLY

BCR - BATTERY CHARGE RELAY

CB1 - MAIN OUTPUT BREAKER

CB2 - CIRCUIT BREAKER, ALTERNATOR EXCITATION

D - DIODE

DSW - PCB MOUNTED DIP SWITCH FS - FUEL SOLENOID

F1 - FUSE 15 AMP

F2 - FUSE 5 AMP

GRD - CONTROL PANEL GROUND HTO - HIGH OIL TEMPERATURE SWITCH IC - INLINE CONNECTOR

ICT - INTERCONNECTION TERMINALS

IM1 - IGNITION MODULE, CYLINDER #1

IM2 - IGNITION MODULE, CYLINDER #2

LOP - LOW OIL PRESSURE SWITCH SC - STARTER CONTACTOR

SCR - STARTER CONTACTOR RELAY SP1, SP2 - SPARK PLUGS

SW1 - AUTO / OFF / MANUAL SWITCH SW2 - SET EXERCISE SWITCH

SM - STARTER MOTOR

TB - INSULATED TERMINAL BLOCK

TX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA (DUAL SEC.)

ENGINE WIRING

3

2		BATTERY

	1
		CHARGER
14			2
0
0			1
				225B
FS				224B
				224B
		13A		13A
0			0
0				225B
0				224B
				224B
			14
0			0
14
14

		IC
SP1	D
SP1
	IM1
SP2	D	IC
SP2		IC

IC

IM2

85

HTO

0

86

LOP

0

TB

0 6 0

18

14

85 4

86 3

13	13
1	16					13
1	16
C1
	16
SCR
	13
	18
A	B
86				351
				351
56	0							14
56
85
16	56
16
13								86
								86
	1		2		3		4		5
	1		2		3		4		5
					J2
									J1
	CONTROL
PRINTED CIRCUIT BOARD

18

56

1	4
	4
2
3	23
	23
4
5	56
	56
6
7	14
	14
8

13

13

351

18

56 14

86

194

18

66A

BLACK

RED

	DSW
SM	1 - 20 Vac Sense Transformer

9	239
	239
10
11	17
12
13	0
14
15	224

15A

15

225

+

12V

BATTERY

CUSTOMER SUPPLIED

2 - Remote Not Auto

3 - 50 Hz Operation

4 - SPARE

SC

L.E.D - ALARM INDICATORS

16

17

24

Image 26

Guardian Technologies 04759-2, 04760-2, 04758-2 owner manual Electrical Data, Engine Wiring

Contents

This manual should remain with the unit Models 04758-2 6 kW NG, 7 kW LP 04759-2 12 kW NG, 12 kW LP04760-2 13 kW NG, 15 kW LP  Not intended for use as Primary Power in place of utility  ‹ HOW TO OBTAIN SERVICE ‹ CONTENTS‹ OPERATION AND MAINTENANCE INTRODUCTION Section 4 - Maintenance Section 2 - Post Installation Start-upand Adjustments Section 5 - Troubleshooting  WARNING   GENERAL HAZARDS IMPORTANT SAFETY INSTRUCTIONS This product contains or emits chemicals  EXPLOSION HAZARDS   ELECTRICAL HAZARDS  FIRE HAZARDS  ‹ STANDARDS INDEX 1.3 SYSTEM SET LED 1.1 UNPACKING/INSPECTION1.2 PROTECTION SYSTEMS DANGER Figure 1.2 - 12 kW/15 kW, V-twin GT-990/760 Engine 1.4 THE GENERATORFigure 1.1 - 7 kW, Single Cylinder GH-410 Engine ‹ 1.5.2 ENGINE 1.5 SPECIFICATIONS‹ 1.5.1 GENERATOR 1.7 FUEL CONSUMPTION 1.8 RECONFIGURING THE FUEL SYSTEM1.6 FUEL REQUIREMENTS AND RECOMMENDATIONS DANGER ‹ 1.9.1 GENERATOR 1.9 LOCATION‹ 1.8.2 12KW AND 15KW, 990CC ENGINES Figure 1.4 - Demand Regulator ‹ 1.9.2 TRANSFER SWITCH 1.9.2.1 7 kW, 12 kW and 15 kW Units 1.10 BATTERY INSTALLATION1.11 THE BATTERY Figure 1.5 - Battery Cable Connections 2.3 ELECTRICAL CHECKS 2.2 CHECK TRANSFER SWITCH OPERATION2.1 BEFORE INITIAL START-UP Section 2 - Post Installation Start-up and Adjustments 2.4 GENERATOR TESTS UNDER LOAD 2.5 CHECKING AUTOMATIC OPERATION Figure 2.1 - Dual Fuel Regulators 2.6 ADJUSTING THE REGULATOR NATURAL GAS ONLYFigure 2.2 - Placement of Regulator Figure 2.4 - V-twin Engine Governor Adjustment 2.7 ENGINE GOVERNOR ADJUSTMENTFigure 2.3 - Single Cylinder Engine Governor Adjustment Figure 2.5 - V-twin Full Load Speed Adjust Screw Figure 2.6 - Voltage Adjustment Potentiometer 2.8 VOLTAGE REGULATOR ADJUSTMENT3.1 BREAK-IN PROCEDURE ‹ 3.2.1 “AUTO” POSITION 3.5 MANUAL TRANSFER OPERATION 3.3 AUTOMATIC TRANSFER OPERATION3.4 SEQUENCE OF AUTOMATIC OPERATION ‹ 3.5.1 TRANSFER TO GENERATOR POWER SOURCE ‹ 3.7.1 LOW OIL PRESSURE SWITCH 3.6 SETTING THE EXERCISE TIMER‹ 3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE Figure 3.2 - Manual Transfer Switch Operation 4.1 FUSE ‹ 3.7.2 HIGH TEMPERATURE SWITCHFigure 3.3 - Low Oil Pressure and High Temperature Switches 4.2 CHECKING THE ENGINE OIL LEVEL 4.3 CHANGING THE ENGINE OIL 4.5 CHANGING THE ENGINE AIR CLEANER‹ 4.3.2 OIL CHANGE PROCEDURE 4.4 CHANGING THE OIL FILTER Figure 4.7 - 12 kW and 15 kW Engine Air Cleaner 4.7 BATTERY MAINTENANCEFigure 4.6 - 7 kW, Engine Air Cleaner Location Figure 4.8 - Setting the Spark Plug Gap 4.9 COOLING SYSTEM 4.8 ADJUSTING VALVE CLEARANCEFigure 4.10 - Valve Clearance Adjustment ‹ 4.12.2 RETURN TO SERVICE 4.12 OUT OF SERVICE PROCEDURE‹ 4.12.1 REMOVAL FROM SERVICE 4.10 ATTENTION AFTER SUBMERSION be performed by the nearest Authorized Dealer 4.13 SERVICE SCHEDULEATTENTION It is recommended that all service work Cause 5.1 TROUBLESHOOTING GUIDEProblem Correction ENGINE WIRING Section 6 - Electrical Data CONNECTION CONTROL PANEL BOXCUSTOMER Electrical Schematic - 12 & 15 kW - Drawing No. 0D8501-B Section 6 - Electrical Data ENGINE WIRING Section 6 - Electrical Data CUSTOMER 225A 224A Electrical Schematic - 7 kW - Drawing No. 0D9014-C Section 7 - Exploded Views and Parts Lists PRE PACKAGED UNITS ONLY FOAM, EXHAUST SIDE ENCLOSURE FRONT PART NO. QTY. DESCRIPTIONCLOTH, HARDWARE 266.7mm x 146mm 7KW FOAM, BACK EXHAUST ENCLOSURE COVER Section 7 - Exploded Views and Parts Lists PART NO. QTY DESCRIPTION 69 16A, 16B, 17 Views and Parts Lists66 2, 5, 19, 20, 39, 40, 47, 64, 93 67 8, 11, 12 68 4, 5 72 27, 28 73 3, 32, 33, 34, 35, 36, 40 ITEM PART NO. QTY. DESCRIPTION ASSEMBLY, CRANKCASE HOUSING WITHASSEMBLY, CRANKSHAFT HORIZONTAL ROLLER BEARING, GOVERNOR PLATE Section 7 - Exploded Views and Parts Lists ASSY, IGNITION COIL GV-990 CYLINDER 7 kW Generator - Drawing No. 0D3504-E 1.8 FT 1.25 FT 12 kW and 15 kW Generator - Drawing No. 0D3417-L 32 31 1.44 FT 2.6 FT3 FT Section 7 - Exploded Views and Parts Lists Section 7 - Exploded Views and Parts Lists DESCRIPTION Section 7 - Exploded Views and Parts Lists Section 7 - Exploded Views and Parts Lists DESCRIPTION Section 7 - Exploded Views and Parts Lists Section 7 - Exploded Views and Parts Lists Drawing No ALL DIMENSIONS IN MILLIMETERS INCHESSection 8 - Mounting Air-cooled Section 9 - Notes PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWING THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIANWARRANTY SCHEDULE PREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS