Service Schedule, Maintenance | Guardian Technologies 04760-2

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Guardian Technologies 04760-2, 04758-2 Service Schedule, ATTENTION It is recommended that all service work, Maintenance

Contents

Models 04758-2 6 kW NG, 7 kW LP 04759-2 12 kW NG, 12 kW LP 04760-2 13 kW NG, 15 kW LPThis manual should remain with the unit  Not intended for use as Primary Power in place of utility  ‹ CONTENTS ‹ OPERATION AND MAINTENANCE‹ HOW TO OBTAIN SERVICE INTRODUCTION Section 2 - Post Installation Start-up and AdjustmentsSection 4 - Maintenance Section 5 - Troubleshooting  GENERAL HAZARDS  IMPORTANT SAFETY INSTRUCTIONS WARNING  This product contains or emits chemicals  ELECTRICAL HAZARDS   FIRE HAZARDS  EXPLOSION HAZARDS  ‹ STANDARDS INDEX 1.1 UNPACKING/INSPECTION 1.2 PROTECTION SYSTEMS1.3 SYSTEM SET LED DANGER 1.4 THE GENERATOR Figure 1.1 - 7 kW, Single Cylinder GH-410 EngineFigure 1.2 - 12 kW/15 kW, V-twin GT-990/760 Engine 1.5 SPECIFICATIONS ‹ 1.5.1 GENERATOR‹ 1.5.2 ENGINE 1.8 RECONFIGURING THE FUEL SYSTEM 1.6 FUEL REQUIREMENTS AND RECOMMENDATIONS1.7 FUEL CONSUMPTION DANGER 1.9 LOCATION ‹ 1.8.2 12KW AND 15KW, 990CC ENGINES‹ 1.9.1 GENERATOR Figure 1.4 - Demand Regulator 1.10 BATTERY INSTALLATION 1.11 THE BATTERY‹ 1.9.2 TRANSFER SWITCH 1.9.2.1 7 kW, 12 kW and 15 kW Units Figure 1.5 - Battery Cable Connections 2.2 CHECK TRANSFER SWITCH OPERATION 2.1 BEFORE INITIAL START-UP2.3 ELECTRICAL CHECKS Section 2 - Post Installation Start-up and Adjustments 2.4 GENERATOR TESTS UNDER LOAD 2.5 CHECKING AUTOMATIC OPERATION 2.6 ADJUSTING THE REGULATOR NATURAL GAS ONLY Figure 2.2 - Placement of RegulatorFigure 2.1 - Dual Fuel Regulators 2.7 ENGINE GOVERNOR ADJUSTMENT Figure 2.3 - Single Cylinder Engine Governor AdjustmentFigure 2.4 - V-twin Engine Governor Adjustment Figure 2.5 - V-twin Full Load Speed Adjust Screw 2.8 VOLTAGE REGULATOR ADJUSTMENT 3.1 BREAK-IN PROCEDUREFigure 2.6 - Voltage Adjustment Potentiometer ‹ 3.2.1 “AUTO” POSITION 3.3 AUTOMATIC TRANSFER OPERATION 3.4 SEQUENCE OF AUTOMATIC OPERATION3.5 MANUAL TRANSFER OPERATION ‹ 3.5.1 TRANSFER TO GENERATOR POWER SOURCE 3.6 SETTING THE EXERCISE TIMER ‹ 3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE‹ 3.7.1 LOW OIL PRESSURE SWITCH Figure 3.2 - Manual Transfer Switch Operation ‹ 3.7.2 HIGH TEMPERATURE SWITCH Figure 3.3 - Low Oil Pressure and High Temperature Switches4.1 FUSE 4.2 CHECKING THE ENGINE OIL LEVEL 4.5 CHANGING THE ENGINE AIR CLEANER ‹ 4.3.2 OIL CHANGE PROCEDURE4.3 CHANGING THE ENGINE OIL 4.4 CHANGING THE OIL FILTER 4.7 BATTERY MAINTENANCE Figure 4.6 - 7 kW, Engine Air Cleaner LocationFigure 4.7 - 12 kW and 15 kW Engine Air Cleaner Figure 4.8 - Setting the Spark Plug Gap 4.8 ADJUSTING VALVE CLEARANCE Figure 4.10 - Valve Clearance Adjustment4.9 COOLING SYSTEM 4.12 OUT OF SERVICE PROCEDURE ‹ 4.12.1 REMOVAL FROM SERVICE‹ 4.12.2 RETURN TO SERVICE 4.10 ATTENTION AFTER SUBMERSION 4.13 SERVICE SCHEDULE ATTENTION It is recommended that all service workbe performed by the nearest Authorized Dealer 5.1 TROUBLESHOOTING GUIDE ProblemCause Correction ENGINE WIRING Section 6 - Electrical Data CONTROL PANEL BOX CUSTOMERCONNECTION Electrical Schematic - 12 & 15 kW - Drawing No. 0D8501-B Section 6 - Electrical Data ENGINE WIRING Section 6 - Electrical Data Section 6 - Electrical Data 225A 224A Electrical Schematic - 7 kW - Drawing No. 0D9014-C Section 7 - Exploded Views and Parts Lists PRE PACKAGED UNITS ONLY PART NO. QTY. DESCRIPTION CLOTH, HARDWARE 266.7mm x 146mm 7KWFOAM, EXHAUST SIDE ENCLOSURE FRONT FOAM, BACK EXHAUST ENCLOSURE COVER Section 7 - Exploded Views and Parts Lists PART NO. QTY DESCRIPTION Views and Parts Lists 66 2, 5, 19, 20, 39, 40, 47, 64, 93 67 8, 11, 12 68 4, 569 16A, 16B, 17 72 27, 28 73 3, 32, 33, 34, 35, 36, 40 ASSEMBLY, CRANKCASE HOUSING WITH ASSEMBLY, CRANKSHAFT HORIZONTALITEM PART NO. QTY. DESCRIPTION ROLLER BEARING, GOVERNOR PLATE Section 7 - Exploded Views and Parts Lists ASSY, IGNITION COIL GV-990 CYLINDER 7 kW Generator - Drawing No. 0D3504-E 1.8 FT 1.25 FT 12 kW and 15 kW Generator - Drawing No. 0D3417-L 32 31 2.6 FT 3 FT1.44 FT Section 7 - Exploded Views and Parts Lists Section 7 - Exploded Views and Parts Lists DESCRIPTION Section 7 - Exploded Views and Parts Lists Section 7 - Exploded Views and Parts Lists DESCRIPTION Section 7 - Exploded Views and Parts Lists Section 7 - Exploded Views and Parts Lists ALL DIMENSIONS IN MILLIMETERS INCHES Section 8 - MountingDrawing No Air-cooled Section 9 - Notes YOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGEPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWING GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIAN WARRANTY SCHEDULETHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING PREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS