Exploded Views and Parts Lists | Guardian Technologies 04758-2

				Section 7 — Exploded Views and Parts Lists
				Section 7 — Exploded Views and Parts Lists
				Air-cooled 7 kW, 12 kW and 15 kW Generators
				7 kW Generator – Drawing No. 0D3504-E
	ITEM	PART NO.	QTY.	DESCRIPTION
	ITEM	PART NO.	QTY.	DESCRIPTION
1		0C6934	1	ADAPTOR, ENGINE
2		0C9935H	1	STATOR
3		0C9934H	1	ROTOR
4		0C6043A	1	CARRIER, REAR BEARING
5		0C8096	1	FAN, 8” CURVED BLADE
6		0C9593	1	MUFFLER
7		0D3220	1	TAIL PIPE, MUFFLER
8		0C8860	1	PANEL, MUFFLER BASE
9		031971	1	BEARING #6205-2RS-C3
10		0C3168	3	5/16 SPECIAL L/WASH
11		056147	1	BOLT ROTOR HHCS 5/16”-24 X 13-1/2” G5
12		0D1847	4	BOLT STATOR HHCS M8-1.25 x 305mm
13		0C7038C	1	BRACKET, ALTERNATOR MOUNTING
14		0D1647	1	DUCT, ALTERNATOR AIR
15		0D2558	1	GASKET, ALTERNATOR AIR DUCT
16		0C7038B	1	BRACKET, ENGINE MOUNTING
17		0C7758	4	RUBBER MOUNT
18		0388050AE0	1	CABLE, #6 40” BLACK BATTERY
19		0C2417A	1	EARTH STRAP 3/8X 3/8
20		082121C	1	CLIP-J VINYL COAT .625 ID
21		066386	1	ASSEMBLY BRUSH HOLDER
22		029451	1.8 FT	TAPE ELEC UL FOAM 1/8 X 1/2
23		049451	1	WASHER FLAT .406ID X 1.62OD
24		022237	4	WASHER LOCK 3/8
25		022511	4	BOLT HHC 3/8-16 X 1-1/4 G5
26		022131	4	WASHER FLAT 3/8 ZINC
27		039287	4	SCREW HHC M8-1.25 X 45 G8.8
28		022145	12	WASHER FLAT 5/16 ZINC
29		049820	4	NUT LOCK HEX M8-1.25 NYL INSRT
30		090388	3	SCREW TAP M6-1.0X12 BP
31		022129	13	WASHER LOCK M8-5/16
32		022259	8	NUT HEX 5/16-18 STEEL
33		059637	2	SCREW TAPTITE 3/8-16X 3/4” BP
34		048031K	3	BAND, HOSE CLAMP 35.05 DIA.
35		0C9592	1	BELLOWS
36		048031M	2	HOSE CLAMP 3/4”
37		040976	2	SCREW SHC M8-1.25 X 20 G12.9
38		0C2824	1	SCREW TAPR #10-32 X 9/16
39		025145	1	U-BOLT 5/16”-18 X 1.25” W/ SADDLE
40		090239	1	GASKET, EXHAUST
41		0C6989	1	STINGER, ENGINE AIR IN
42		0D1214	1	BASE, AIR CLEANER
43		0C8127	1	ELEMENT, AIR CLEANER
44		0C3024	1	COVER, AIR CLEANER NG/LP
45		0D2273	1	TUBE, 1.25”O.D. x 20Ga. x 12.125” LONG
46		055934N	1	CLAMP VINYL 1.31 X .281 Z
47		0F7065	1.25 FT	HOSE LP 1/2” I.D.
48		0C5136A	2	KNOB, AIR CLEANER
49		074906	4	SCREW TAPTITE M6-1 X 20 BP
50		022473	4	WASHER FLAT 1/4 ZINC
51		0D4662	6	SCREW HHTT M8-1.2 X 20 BP
52		0C8290	1	GASKET, PANEL
53		066849	2	SCREW HHTT M5-0.8 X 16

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Guardian Technologies 04758-2, 04760-2, 04759-2 owner manual Exploded Views and Parts Lists, Description, 1.8 FT, 1.25 FT

Contents

 Not intended for use as Primary Power in place of utility  Models 04758-2 6 kW NG, 7 kW LP 04759-2 12 kW NG, 12 kW LP04760-2 13 kW NG, 15 kW LP This manual should remain with the unit INTRODUCTION ‹ CONTENTS‹ OPERATION AND MAINTENANCE ‹ HOW TO OBTAIN SERVICE Section 5 - Troubleshooting Section 2 - Post Installation Start-upand Adjustments Section 4 - Maintenance This product contains or emits chemicals  GENERAL HAZARDS IMPORTANT SAFETY INSTRUCTIONS  WARNING  ‹ STANDARDS INDEX  ELECTRICAL HAZARDS  FIRE HAZARDS   EXPLOSION HAZARDS  DANGER 1.1 UNPACKING/INSPECTION1.2 PROTECTION SYSTEMS 1.3 SYSTEM SET LED Figure 1.1 - 7 kW, Single Cylinder GH-410 Engine 1.4 THE GENERATORFigure 1.2 - 12 kW/15 kW, V-twin GT-990/760 Engine ‹ 1.5.1 GENERATOR 1.5 SPECIFICATIONS‹ 1.5.2 ENGINE DANGER 1.8 RECONFIGURING THE FUEL SYSTEM1.6 FUEL REQUIREMENTS AND RECOMMENDATIONS 1.7 FUEL CONSUMPTION Figure 1.4 - Demand Regulator 1.9 LOCATION‹ 1.8.2 12KW AND 15KW, 990CC ENGINES ‹ 1.9.1 GENERATOR Figure 1.5 - Battery Cable Connections 1.10 BATTERY INSTALLATION1.11 THE BATTERY ‹ 1.9.2 TRANSFER SWITCH 1.9.2.1 7 kW, 12 kW and 15 kW Units Section 2 - Post Installation Start-up and Adjustments 2.2 CHECK TRANSFER SWITCH OPERATION2.1 BEFORE INITIAL START-UP 2.3 ELECTRICAL CHECKS 2.5 CHECKING AUTOMATIC OPERATION 2.4 GENERATOR TESTS UNDER LOAD Figure 2.2 - Placement of Regulator 2.6 ADJUSTING THE REGULATOR NATURAL GAS ONLYFigure 2.1 - Dual Fuel Regulators Figure 2.5 - V-twin Full Load Speed Adjust Screw 2.7 ENGINE GOVERNOR ADJUSTMENTFigure 2.3 - Single Cylinder Engine Governor Adjustment Figure 2.4 - V-twin Engine Governor Adjustment ‹ 3.2.1 “AUTO” POSITION 2.8 VOLTAGE REGULATOR ADJUSTMENT3.1 BREAK-IN PROCEDURE Figure 2.6 - Voltage Adjustment Potentiometer ‹ 3.5.1 TRANSFER TO GENERATOR POWER SOURCE 3.3 AUTOMATIC TRANSFER OPERATION3.4 SEQUENCE OF AUTOMATIC OPERATION 3.5 MANUAL TRANSFER OPERATION Figure 3.2 - Manual Transfer Switch Operation 3.6 SETTING THE EXERCISE TIMER‹ 3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE ‹ 3.7.1 LOW OIL PRESSURE SWITCH 4.2 CHECKING THE ENGINE OIL LEVEL ‹ 3.7.2 HIGH TEMPERATURE SWITCHFigure 3.3 - Low Oil Pressure and High Temperature Switches 4.1 FUSE 4.4 CHANGING THE OIL FILTER 4.5 CHANGING THE ENGINE AIR CLEANER‹ 4.3.2 OIL CHANGE PROCEDURE 4.3 CHANGING THE ENGINE OIL Figure 4.8 - Setting the Spark Plug Gap 4.7 BATTERY MAINTENANCEFigure 4.6 - 7 kW, Engine Air Cleaner Location Figure 4.7 - 12 kW and 15 kW Engine Air Cleaner Figure 4.10 - Valve Clearance Adjustment 4.8 ADJUSTING VALVE CLEARANCE4.9 COOLING SYSTEM 4.10 ATTENTION AFTER SUBMERSION 4.12 OUT OF SERVICE PROCEDURE‹ 4.12.1 REMOVAL FROM SERVICE ‹ 4.12.2 RETURN TO SERVICE ATTENTION It is recommended that all service work 4.13 SERVICE SCHEDULEbe performed by the nearest Authorized Dealer Correction 5.1 TROUBLESHOOTING GUIDEProblem Cause Section 6 - Electrical Data ENGINE WIRING CUSTOMER CONTROL PANEL BOXCONNECTION Electrical Schematic - 12 & 15 kW - Drawing No. 0D8501-B Section 6 - Electrical Data Section 6 - Electrical Data ENGINE WIRING CONTROL PANEL BOX 224A 225A Electrical Schematic - 7 kW - Drawing No. 0D9014-C PRE PACKAGED UNITS ONLY Section 7 - Exploded Views and Parts Lists FOAM, BACK EXHAUST ENCLOSURE COVER PART NO. QTY. DESCRIPTIONCLOTH, HARDWARE 266.7mm x 146mm 7KW FOAM, EXHAUST SIDE ENCLOSURE FRONT Section 7 - Exploded Views and Parts Lists DESCRIPTION PART NO. QTY 72 27, 28 73 3, 32, 33, 34, 35, 36, 40 Views and Parts Lists66 2, 5, 19, 20, 39, 40, 47, 64, 93 67 8, 11, 12 68 4, 5 69 16A, 16B, 17 ROLLER BEARING, GOVERNOR PLATE ASSEMBLY, CRANKCASE HOUSING WITHASSEMBLY, CRANKSHAFT HORIZONTAL ITEM PART NO. QTY. DESCRIPTION Section 7 - Exploded Views and Parts Lists ASSY, IGNITION COIL GV-990 CYLINDER 7 kW Generator - Drawing No. 0D3504-E 1.25 FT 1.8 FT 32 31 12 kW and 15 kW Generator - Drawing No. 0D3417-L 3 FT 2.6 FT1.44 FT Section 7 - Exploded Views and Parts Lists DESCRIPTION Section 7 - Exploded Views and Parts Lists Section 7 - Exploded Views and Parts Lists DESCRIPTION Section 7 - Exploded Views and Parts Lists Section 7 - Exploded Views and Parts Lists DESCRIPTION Air-cooled ALL DIMENSIONS IN MILLIMETERS INCHESSection 8 - Mounting Drawing No Section 9 - Notes CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTY PREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIANWARRANTY SCHEDULE THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING