Lincoln Electric 225 manuals

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When we buy new device such as Lincoln Electric 225 we often through away most of the documentation but the warranty. Very often issues with Lincoln Electric 225 begin only after the warranty period ends and you may want to find how to repair it or just do some service work. Even oftener it is hard to remember what does each function in Welder Lincoln Electric 225 is responsible for and what options to choose for expected result. Fortunately you can find all manuals for Welder on our side using links below.

Lincoln Electric 225 Manual

36 pages1.26 Mb

RANGER225
- OPERATORS MANUAL
- IM10017-A
  - Safety Depends on You
  - 2FOR ENGINE powered equipment.
    - i
  - ELECTRIC AND MAGNETIC FIELDS may be dangerous
  - 3ARC RAYS can burn.
  - ELECTRIC SHOCK can kill.
    - ii
  - FUMES AND GASES can be dangerous.
  - 4FOR ELECTRICALLY powered equipment.
  - CYLINDER may explode if damaged.
    - Refer to http://www.lincolnelectric.com/safetyfor additional safety information.
  - WELDING and CUTTIN G SPARKS can cause fire or explosion.
    - iii
    - iv
  - 5PRCAUTIONS DE SRET
  - PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR
    - vv
6Thank Y ou
- Please Examine Carton and Equipment For Damage Immediately
- On-Line Product Registration
- 7vi
- vi TAbLE OF CONTENTS
- A-1
- ENGINE COMPONENTS
- 8TECHNICAL SPECIFICATIONS - RANGER 225 ( K2857-1)
  - INPUT - GASOLINE ENGINE
  - RATED OUTPUT @ 104F (40C)- WELDER RATED OUTPUT @ 104F (40C)- GENERATOR
  - RECEPTACLES AND CIRCUIT bREAKERS
  - PHYSICAL DIMENSIONS
  - 9A-2
  - A-2 SAFETY PRECAUTIONS
  - MACHINE GROUNDING
  - SPARK ARRESTER
  - TOWING
  - bATTERY CONNECTIONS
  - A-3
- 10PRE-OPERATION SERVICE
- GASOLINE FUEL ONLY
  - GASOLINE
  - 11A-4
  - A-4 WELDING OUTPUT CAbLES
  - ANGLE OF OPERATION
  - LIFTING
  - ADDITIONAL SAFETY PRECAUTION
  - HIGH ALTITUDE OPERATION
  - MUFFLER OUTLET PIPE
  - TOTAL COMbINED LENGTH OF ELECTRODE AND WORK CAbLES
  - A-5
  - A-5 LOCATION / VENTILATION
  - STACKING
  - CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS
- 12INSTRUCTIONS
  - ADDITIONAL SAFETY PRECAUTIONS
  - 13A-6
  - WELDER OPERATION
  - AUXILIARY POWER
  - 14A-7
  - A-8
- 15* **
- 17WELDER CONTROLS - FUNCTION AND OPERATION
  - ENGINE SWITCH
  - b-1
  - b-1 SAFETY PRECAUTIONS
- GENERALDESCRIPTION
  - 18
  - b-2
  - RANGER 225 APPROXIMATE FUEL CONSUMPTION
  - b-2
  - 19b-3
  - b-3 STARTING/SHUTDOWN INSTRUCTIONS
  - bREAK-IN PERIOD
  - 20b-4
  - b-4 WELDING PROCESS
  - TYPICAL CURRENT RANGES (1) FOR TUNGSTEN ELECTRODES
  - 21b-5
  - *
  - C-1
- 22ACCESSORIES
  - C-1
  - OPTIONAL EQUIPMENT
    - C-2
- 23ACCESSORIES
  - C-2
  - RECOMMENDEDEQUIPMENT
    - ENGINE OIL CHANGE
    - ENGINE OIL REFILL CAPACITIES
    - D-1
  - 24SAFETY PRECAUTIONS CAUTION
    - Kohler CH23S Oil 100 Hrs. Oil Filter 200 Hrs.
    - 25D-2
    - OIL FILTER CHANGE
    - AIR CLEANER AND OTHER MAINTENANCE
    - 26D-3
    - D-3 ENGINE ADJUSTMENTS
    - E-1
  - 27HOW TO USE TROUbLESHOOTING GUIDE
    - 28E-2
    - PRObLEMS (SYMPTOMS)
    - POSSIbLE CAUSE
    - RECOMMENDED COURSE OF ACTION
    - 29E-3
    - PRObLEMS (SYMPTOMS)
    - POSSIbLE CAUSE
    - RECOMMENDED COURSE OF ACTION
      - STARTER
      - ENGINE COMPONENTS
        STARTER SOLENOID
        START
        OFF
        LEADCOLOR CODE:
        W = WHITE
        N.A. GROUNDING THIS TERMINAL STOPS THE ENGINE.
- 30WIRING DIAGRAM FOR RANGER 225
  - (SEE CONN.)
  - Enhanced Diagram
    - RANGER 225
      - TERMINAL BLOCK
      - N.A.
  - M22194
    - NEGATIVE
    - POSITIVE
      - 1 2 3 4
    - +
    - -
    - +
    - ELECTRICAL SYMBOLS PER E1537
      - PCB1
        J1
        R1
      - -
        A.01
    - ALL CASE FRONT COMPONENTS SHOWN VIEWED FROM REAR.
      - R = RED OR PINK B = BLACK OR GRAY
      - V = VIOLET U = BLUE
        1 TURN
      - LEADS 3 AND 6: 2 TURNS THRU TOROID IN OPPOSITE DIRECTIONS
      - J2
      - S1
        W2 W1
        AUTO HIGH
        XXX X X X X X X= CLOSED CIRCUIT
    - F-1
  - DIAGRAMS
    - F-1
    - F-3
  - 32DIMENSION PRINT
    - NOTE: CASEFRONT GRAPHICS MAY NOT MATCH ALL CODES.
    - M22195
    - F-3
      - RANGER 225
- 34AVISO DE PRECAUCION ATTENTION WARNUNG ATENO
- 35AVISO DE PRECAUCION ATTENTION WARNUNG ATENO

40 pages1.71 Mb

OPERATORS MANUAL
IM895
- Safety Depends on You
PRECISION TIG 225
- 11317, 11318,11319 (11320 Ready-Pak) (11321 Ready-Pak w/Cart)
- IP 21S
- 2FORENGINE poweredequipment.
  - i
  - Mar 95
  - i
- ELECTRICAND MAGNETICFIELDS maybedangerous
  - ii
  - AUG 06
- 3ARCRAYScanburn.
- ELECTRIC SHOCK can kill.
- FUMESANDGASES canbedangerous.
  - iii
  - Jan, 07
- 4FORELECTRICALLY poweredequipment.
- CYLINDERmayexplode ifdamaged.
- WELDING and CUTTING SPARKScan causefireorexplosion.
  - iv
  - Mar. 93
- 5PRCAUTIONSDESRET
- PRCAUTIONSDESRETPOUR LESMACHINESSOUDER TRANSFORMATEURET REDRESSEUR
  - viivii
8Thank You
- PleaseExamine Carton and Equipment For DamageImmediately
- On-LineProduct Registration
- 9viii viii TABLE OF CONTENTS
- A-1
- 10TECHNICAL SPECIFICATIONS - PRECISION TIG 225 (K2533-1AND K2535-1,-2)
  - INPUT - SINGLE PHASE ONLY OUTPUT RANGE RATED OUTPUT
  - A-2
  - ENVIRONMENTAL RANGES
  - PHYSICAL DIMENSIONS
- 11TECHNICAL SPECIFICATIONS - CANADIAN (K2533-2), INTERNATIONAL K2534-1)
  - OUTPUT RANGE RATED OUTPUT
  - K2533-2 INPUT (at Rated Output)
  - K2534-1 INPUT (at Rated Output)
  - * **
    - N80
  - A-3
- 12SAFETY PRECAUTIONS
  - SELECT SUITABLE LOCATION MOUNTING
  - LIFTING AND MOVING
  - TILTING
  - 13A-4
  - A-4 MACHINE GROUNDING AND HIGH FRE- QUENCY INTERFERENCE PROTECTION
  - INPUT AND GROUNDING CONNECTIONS
  - A-5
  - A-5 INPUT RECONNECT PROCEDURE
    - FIGURE A.2 Location of Output Connections
  - CONNECTIONS FOR TIG (GTAW) WELDING
    - FIGURE A.1 Reconnect Leads
- 14OUTPUT CONNECTIONS
  - 15A-6
  - A-6 CONNECTIONS FOR TIG (GTAW) WELDING
  - CONNECTIONS FOR STICK (SMAW) WELDING
  - B-1
- 16SAFETY PRECAUTIONS
- WARNING
  - SINGLE PHASE TRANSFORMER AC AND RECTIFIER DC POWER SOURCE OFF ON
  - 17B-2
  - B-2 PRODUCT DESCRIPTION
  - RECOMMENDED PROCESSES AND EQUIP- MENT
  - WELDING CAPABILITY(Duty Cycle)
  - B-3
  - 18CONTROLS AND SETTINGS
    - 19B-4
    - POWER-UP SEQUENCE
    - 21B-6
    - OPERATING STEPS
    - 22B-7
    - 23B-8
      - RECOMMENDED ELECTRODE AMPERAGE RANGES - PRECISION TIG 225
    - 24C-1
    - C-1 STANDARD EQUIPMENT PACKAGES
    - 25C-2
    - FACTORY INSTALLED OPTIONS
    - 26C-3
    - C-3 FIELD INSTALLED OPTIONS
    - D-1
- 27MAINTENANCE
  - D-1 SAFETY PRECAUTIONS
  - WARNING WARNING
    - E-1
      - Step 1. LOCATE PROBLEM (SYMPTOM).
      - Step 2. POSSIBLE CAUSE.
      - Step 3. RECOMMENDED COURSE OF ACTION
  - 28HOW TO USE TROUBLESHOOTING GUIDE
    - 29E-2
    - E-2
    - OUTPUT PROBLEMS
    - (SYMPTOMS) POSSIBLE
    - 30E-3
    - OUTPUT PROBLEMS
    - (SYMPTOMS) POSSIBLE
    - 31E-4
    - TIG MODE PROBLEMS
    - (SYMPTOMS) POSSIBLE
    - 32E-5
    - TIG MODE PROBLEMS
    - (SYMPTOMS) POSSIBLE
    - 33E-6
    - TIG WELDING PROBLEMS
    - (SYMPTOMS) POSSIBLE
    - F-1
- 35DIAGRAMS
  - Enhanced Diagam
  - F-1
  - F-2
- 36DIMENSION PRINT
  - MACHINE ONLY AND READY-PAK FOR CODES 11317, 11318, 11319, 11320
    - O
    - L12201
  - F-2
    - A
  - F-3
- 37DIMENSION PRINT
  - READY-PAK WITH CART FOR CODE 11321
    - L12202
  - F-3
    - A
- 38AVI SO DE PRECAUCION ATTENTION WARNUNG ATENO
- 39AVI SO DE PRECAUCION ATTENTION WARNUNG ATENO

36 pages602.18 Kb

WELDMARK 225
- OPERATORS MANUAL
- IM766
  - Safety Depends on You
  - Date of Purchase: Serial Number: Code Number: Model: Where Purchased:
  - 2FOR ENGINE powered equipment.
    - i
  - ELECTRIC AND MAGNETIC FIELDS may be dangerous
    - ii
  - 3ARC RAYS can burn.
  - ELECTRIC SHOCK can kill.
  - FUMES AND GASES can be dangerous.
  - 4FOR ELECTRICALLY powered equipment.
  - CYLINDER may explode if damaged.
    - iii
  - WELDING SPARKS can cause fire or explosion.
    - iv
    - Mar. 93
  - 5PRCAUTIONS DE SRET
  - PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR
6Thank You
- vv
- Please Examine Carton and Equipment For Damage Immediately
- vi
- 7TABLE OF CONTENTS
  - A-1
  - PHYSICAL DIMENSIONS
  - OUTPUT - GENERATOR
- 8TECHNICAL SPECIFICATIONS - WELDMARK 225 WEM 2239-1
  - INPUT - GASOLINE ENGINE
  - RATED OUTPUT - WELDER
  - A-2
- 9SPECIFICATIONS
  - A-2
  - A-3
- 10INSTALLATION INSTRUCTIONS
  - Safety Precautions
  - Machine Grounding
  - Spark Arrester
  - Trailers
  - 11A-4
  - Pre-Operation Service
  - Welding Output Cables
  - GASOLINE
  - TOTAL COMBINED LENGTH OF ELECTRODE AND WORK CABLES
  - 12A-5
  - A-5 Angle of Operation
  - High Altitude Operation
  - Muffler Relocation
  - Location / Ventilation
  - Connection of Wire Feeders
  - A-6
  - Connection of K930-[ ] TIG Module to the Weldmark 225.
- 13INSTRUCTIONS
  - Additional Safety Precautions
  - Welder Operation
  - Auxiliary Power
  - 14A-7
  - 15A-8
  - 16A-9
  - A-10
- 17Figure 1
  - CONNECTION OF WELDMARK 225 TO PREMISES WIRING
  - B-1
- 18GENERAL DESCRIPTION
- DESIGN FEATURES
- OTHER FEATURES
- ENGINE FEATURES
  - 19B-2
  - Welder Controls - Function and Operation ENGINE ON-OFF Switch
  - ENGINE START Push-Button Switch
  - WELDMARK 225 Approximate Fuel Consumption
  - 20B-3
  - B-3 Starting/Shutdown Instructions
  - Break-in Period
  - 21B-4
  - B-4 Welding Process
  - 22B-5
  - WELDMARK 225
  - C-1
- 23ACCESSORIES
  - C-1
  - OPTIONAL EQUIPMENT
    - C-2
- 24ACCESSORIES
  - C-2
  - RECOMMENDED EQUIPMENT
    - D-1
- 25MAINTENANCE
  - D-1
  - WELDMARK 225
  - SAFETY PRECAUTIONS
  - WARNING
    - D-2
- 26MAINTENANCE
  - D-2
  - E-1
  - 27HOW TO USE TROUBLESHOOTING GUIDE
    - 28E-2
    - MISADJUSTMENTS(S) RECOMMENDED
    - PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF
    - COURSE OF ACTION
    - 29E-3
    - MISADJUSTMENTS(S) RECOMMENDED
    - PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF
    - COURSE OF ACTION
    - 30F-1
      - 221
      - N.A. GROUNDING THIS TERMINAL STOPS THE ENGINE.
      - WEM2239-1 WELDMARK 225 KOHLER - Wiring Diagram (Code 10946)
        V = VIOLET
        U = BLUE
        +
        254A
        J3
        J4
        TERMINALS
        +
        -
        ELECTRICAL SYMBOLS PER E1537
        (SEE CONN.)
        TERMINAL BLOCK
        B = BLACK
        LEAD COLOR CODE:
        S3
        ENGINE COMPONENTS
        STARTER
        STARTER SOLENOID
        R = RED W = WHITE
        N.A.
        221
        7-19-96G M18333
        +
        S1
        WORK ELECTRODE
        PCB1
        -
        J1
        R1
        P5 J5
        -
        SILVER COLORED
        (WHITE WIRES)
        CCW
        ALL CASE FRONT COMPONENTS SHOWN VIEWED FROM REAR.
        +-
    - F-2
    - CONNECTION OF WELDMARK 225 TO LN-7 & K240 CONTACTOR KIT
      - S17742 10-2-92
    - 31WARNING
      - 32F-3
        1-30-98E
        M17215-2
      - 33Now Available...12th Edition The Procedure Handbook of Arc Welding
      - How To Read Shop Drawings
      - New Lessons in Arc Welding
      - Need Welding Training?
        Lincoln Welding School
        BASIC COURSE $700.00 5 weeks of fundamentals
- 34AVISO DE PRECAUCION ATTENTION WARNUNG ATENO
- 35AVISO DE PRECAUCION ATTENTION WARNUNG ATENO

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