Lincoln Electric 225 Recommended, Course of Action, TIG Mode Problems, Field Service Facility

Models: 225

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E-4

 

TROUBLESHOOTING

E-4

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE

RECOMMENDED

 

(SYMPTOMS)

 

CAUSE

COURSE OF ACTION

 

 

 

TIG MODE PROBLEMS

 

Machine output is intermittently lost.

1.

Problem may be caused by high

 

Gas flow and high frequency are

 

frequency interference. Make sure

 

also interrupted.

 

that the machine is grounded

 

 

 

 

properly according to the installa-

 

 

 

 

tion instructions. If there are other

 

 

 

 

high frequency sources in the

 

 

 

 

area, make certain that they are

 

 

 

 

grounded properly.

 

 

 

2.

Check Amptrol for proper opera-

 

 

 

 

tion and loose connections.

 

 

 

3.

Check to make sure that the input

If all recommended possible areas of

 

 

 

voltage is correct for the machine

misadjustment have been checked

 

 

 

reconnect configuration. Refer to

and the problem persists, Contact

 

 

 

Reconnect Procedure in the

your local Lincoln Authorized

 

 

 

Installation section of this report.

Field Service Facility.

Arc “Flutters” when TIG welding.

1.

Tungsten electrode may be too

 

 

 

 

large in diameter for the current

 

 

 

 

setting.

 

 

 

2.

Tungsten not “sharp” when weld-

 

 

 

 

ing in DC - mode.

 

 

 

3.

Gas shielding may be insufficient.

 

 

 

 

Increase gas flow; reduce tung-

 

 

 

 

sten stickout beyond gas cup.

 

 

 

4.

Check for contaminated gas or

 

 

 

 

leaks in the gas line, torch, or con-

 

 

 

 

nections.

 

 

 

5.

If a helium blend is used as a

 

 

 

 

shielding gas, then reduce the

 

 

 

 

percentage of helium.

 

 

 

 

 

Arc “Pulsates” when AC TIG weld-

1.

Make sure the gas and procedure

 

ing.

 

are correct for the process being

 

 

 

 

used.

 

 

 

2.

Micro Switch mounted on Polarity

 

 

 

 

Switch is not opening in “AC”

 

 

 

 

mode.

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

PRECISION TIG 225

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Lincoln Electric 225 Recommended, Course of Action, TIG Mode Problems, Reconnect Procedure Your local Lincoln Authorized