Lincoln Electric SVM187-A manuals
Power Tools > Welder
When we buy new device such as Lincoln Electric SVM187-A we often through away most of the documentation but the warranty.
Very often issues with Lincoln Electric SVM187-A begin only after the warranty period ends and you may want to find how to repair it or just do some service work.
Even oftener it is hard to remember what does each function in Welder Lincoln Electric SVM187-A is responsible for and what options to choose for expected result.
Fortunately you can find all manuals for Welder on our side using links below.
Lincoln Electric SVM187-A Service Manual
142 pages 3.05 Mb
SVM187-A SERVICE MANUAL SAE-400 SEVERE DUTYi i FOR ENGINE powered equipment. 2 WARNINGELECTRICAND MAGNETIC FIELDS maybedangerous 3 FUMES AND GASES can be dangerous.ARC RAYS can burn. ELECTRIC SHOCK can kill.iii iii Jan 07 SAE-400 SEVERE DUTY 4 FOR ELECTRICALLY powered equipment.CYLINDER may explode if damaged. WELDING and CUTTING SPARKS can cause fire or explosion. 5 PRCAUTIONS DE SRETPRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR 8 - MASTER TABLE OF CONTENTS FOR ALL SECTIONS -9 TABLE OF CONTENTS - INSTALLATION SECTION15 TABLE OF CONTENTS - OPERATION SECTIONWELDING SPARKS can cause fire or explosion. ADDITIONALSAFETYPRECAUTIONS 16 GENERALDESCRIPTIONOPERATING INSTRUCTIONS SAFETYINSTRUCTIONS 20 ENGINEOPERATIONWARNING STARTING INSTRUCTIONS See additional warning information at the front of this operators manual. COLD WEATHER STARTING STOPPING THE ENGINE 21 TYPICALFUELCONSUMPTION24 ACCESSORIESOPTIONAL FIELD INSTALLED ACCESSORIES 25 TABLE OF CONTENTS - MAINTENANCE SECTION31 TABLE OF CONTENTS-THEORY OF OPERATION SECTION41 TABLE OF CONTENTS - TROUBLESHOOTING AND REPAIR129 RETEST AFTER REPAIRRetest after repair Engine output: Welder DC Output: AC Auxiliary Output: Field amps and volts: 130 TABLE OF CONTENTS - DIAGRAM SECTION* NOTE: ELECTRICAL DIAGRAMS 131 COMI CEPTACLE UPLE VD 230 CB1 CB2 CB3 CB4 WIRINGDIAGRAM - CONTROL - CODE 10856 (M19237) A WELD'N & -400 AE S RAM - IAG D G WIRIN OL R NTG. WD PO ILIAR X AU DE O ECTR EL SWI BACKVIE NATO ALT TCH SWI NE (-)MI RKTER WO TO RE SC ERPA LO RA IAG TT SEEBA AN DE IO HIN FLAS (-)GS LI S OTOR NATO ALT 2/20/2004RE ACTU UF AN L OL NTR CO G RIN NEE GI EN 1_ _OF__ _ PAGE_ UF CRM34845 EQWING RA D IS ETH L CA S OT DON M18827 M19237ENGINEWELDERS WIRINGDIAGRAMUIPMENTTYPE: SUBJECT: 1ED M R: No PROPRIETARY& CONFID ENTIAL: CREVISEDLEADBTO11ONCB3TOCB4 M19237C M19237 COLORCODE +P- RIN RESISTOR WIRIN M TO NEL GROUND (+) (+) IRR R 602 W REMOTESWITCHWIREDTHIS WAYON EARLI E R UNITS G-2 ELECTRICAL DIAGRAMS WIRINGDIAGRAM - ENGINE - CODE 10856 (M20609)ES ACH M R LD N AU EG RATUR EMPE FT SEO CA hoo ing leas orre ing ook h hen w fa ep ke and , of hold e cur se ep jur in se au c an sc t in a str oorre d f o elease r ed l ntrol nco UW LLO YE HIT P OR GRA B-BLACKOR DETAI GE N HA C 1/6/2005RE ACTU UF AN L OL NTR CO G RIN NEE GI EN 1_ _OF__ _ PAGE_ NA CRM36634 EQWING RA D IS ETH L CA S OT DON M19233 M20609T AL V FF U UR H ENG IODE D HIN FLA TO ER IDL NIT IG RNAT ALT 229 5B 235 HUT L FU NITI IG SW 236 EGAGE RATUR TEMPE PUMP N CTI JE LIN FU 234 223 AN P L NTR C TO EW CR UND GRO ERMOS TH AL CO ERMOS TH UR PRESS IL C.) ITCH(N. SW LD TERM 5C +EL 5A 225 SOLENO ID 226 R ITCH ON +AMMETER 238 237 OR 233 ER 224 222 U METER 220 132 WIRING DIAGRAM- SAE-400 PERKINSVE 227 221 ENG EMP. SENSOR ENGINEWELDERS WIRINGDIAGRAM(BATTERYCIRCUIT#1)UIPMENTTYPE: SUBJECT: 1ED M R: No PROPRIETARY& CONFIDEN TIAL: A M20609Y G-GR EEN N-BRO WN R-RED INK U-BLUE W-W E Y- WARNINGy. Ke ceaway from k. G-3 ELECTRICAL DIAGRAMS 133 -PROPRIETARY& CONFIDENTIAL:E NI MMU ED,CO UPLICAT D BE MAYNOT D C.AN , AL B NGLO COL L DBY NE W MATIONO R FO ARY ET PROPRI NTAINS NTCO ME CU DO THIS WIRINGDIAGRAM - CODE 11199 (M20544) M20544RE ACTU UF AN L OL NTR CO G RIN NEE GI EN + *SAE400 / SAE 400SD WIRING DIAGRAMED M R: NoCAT TO O THERP ARTI ES ORUSED FOR ANY PU RPOS EWI THO UTTHE EX PRE SSW RITT EN P ER MISS IONOF L COL NGLO B AL , INC. CHANGEDCB4TOCB5. CHANGEDETAIL: G-4 ELECTRICAL DIAGRAMS 134 -10/05/2006INC. , AL B COL ION OF L MISS ER P RITT SSW PRE EX UT THE THO EWI RPOS PU OR USED FOR ANY ES ARTI THER P O MMU ED, CO UPLICAT BE MAY NOT C. AN , AL B COL L DBY NE W MATION O R FO ARY ET PROPRI NTAINS NT CO CU DO THIS 1_ _OF __ _ PAGE _ NA CRM37526 EQNEER IO T MA R FO NIN DESIG BY: N RAW D WING RA ETH CA OTDON AG TO ("") CE RAN OLE MATERIAL T DS. STANDAR ISHED PUBL DEG OF A .5 IS GLES AN ON IS LS MA CI CEDE PLA 3 ON M20544 M21283SOLIDEDGE WIRINGDIAGRAM - CODE 11408 (M21283) M21283RE ACTU NTRCO G RIN NEE GI ENN BOARD . ONP.C TI IDLER/ENGINEPROTEC +5C 56 D N *44 51A 5B *57 CH CH/SENDER I S 50B 50 LT A 51 ETER MM + -ERNATOR 53 5C 50A WK S W I ENGINE FAILURE LAMP TEMPERATURE CH/SENDER OILPRESSURE OIL PRESSURE GAUGE WATER TEMPERATURE GAUGE GLOW PLUG ENGINE HOUR METER IGN ITI ON *55 *238A 212A 212B D-M 200 *54 43 *61 *59 238 5B - + *SAE400 / SAE 400SD WIRING DIAGRAM ENGINEWELDERS WIRING DIAG R AM2 .002 t N ENGI : REFERENCE: UIPMENTTYPE: SUBJECT::MATER I AL DISPOS APPROVAL DATE: PROJECT NUMBER: 1ED M R: No PROPRIETARY& CONFIDENTIAL: A 136 ELECTRICAL DIAGRAMS SCHEMATIC- COMPLETE MACHINE - CODE 10856 (G5351)41 CTI N=A UITL RC CTI N=A UITL RC CL AIRCOMPRESSORCIRCUIT - WELD'N AI RPO R-T TE RMT HOUCREW S AN P WER S P S P After time dexforCVoperation. besettoma must Rheostat POWERUPSEQUENC CVMODE ts. donot POWER UP SEQUENC VVMODE ODE VM 1IN RM:J2-6toJ2- WAV AG S2 613 501 667 500 606 605 608 REA VA RM PAN DF EWE SHOW BRUS HEO JOO P TO STI OI TIV UG PL ND A OT REM EM NG CIT 238 220 235 UTT S P S P J1-8 234 222 J1-9 J1-4 -NJ ELI AM ULT L EF TEMFKL-5AJ S12261-25 INTERPOLE ALT-214-3D ALT-214-3B ALT-214-3C SPEC WINDING ODE VM 1IN RM:J2-6toJ2- WAV AGDELIVERY SAE400WELD-N-AIRPERKINS (CANADIAN) CODE REA VA HEO JO RM WELDCI R C UIT IS2 621 613 501 667 500 606 605 608 AL PAN DF EWE SHOW BRUS EM RIT CIT EX 238 CL AIRCOMPRESSORCIRCUIT - WELD'N AI RPO R-T TE RMT HOU NJ ELI TEM AM ULT L EF RM TH RM TH - BCH IN evi R YURE CT FA NU LLE RO NT CO NG RI EE N NGI E ___ PAGE ___ OF CRM38346 L SCA WING A HIS DR T E AL SC T DONO - G5351 G5351126 7 12 ON FR GROUND EA RT H GROUND 223 221 225 _PRESS ENA AM- PRESSURE PCB J2CURRENT SENSE TO D 600A YU WWW P8-3 P8-4 X GG AL/ AS VI NN SS NS ROD WOR 77 76 75 521 10 567 666 622 25,000 uf 75v x OIL D AGE IDLER/ENGINESHUTDOWNUG URE BRUSHES 12 34 ESMACHINEDESPCRIPTION 10601 SAE400PERKINS1004. 42 DIESEL 10602 SAE400WELD-N- AIR PE RKINS 1004.42 DIESEL 10856 SAE400SEVEREDUTY 10884 SAE400PERKINS(DOMESTIC) 10885AUXILIARYOUTPUT OCV 115/230VAC+ 10% @ 1800RPM MAXLOAD 3KW@100% D.C. WINDINGSPEC'S&RESISTANCES EXCITERRESISTANCE POWER .230OHMS@ 25C QUADRATURE .560OHMS@ 25C AUXILIARY(TAIL) .424OHMS@ 25C ROTOR(4-POLE) ALT-214-3A 41.4+/-1.0OHMS@25C DIAGRAM M14262 GENERATORN/A SHUNTFIELD 19.1-20.3OHMS@ 25C SERIESFIELD FKL-420-U N/A ARMATURE FKL-37.4M N/A DIAGRAM M5570 PRESS PCB J2CURRENT SENSE TO D AUXILIARYOUTPUT OCV 115/230VAC+ 10% @ 1800RPM MAXLOAD 3KW@100% D.C. FLASHCIRCUIT 600A P8-1 YU WWW P8-3 P8-4 X 41A AL/ GENERATO R SHUNT IN NEGA D1 ST AS VI NN SS NS ROD WORCR REEDRELAY WELDCI R CU IT URE BRUSHES ES 77 76 75 521 10 567 666 622 25,000 uf 75v x OIL D AGE power up. Shunt fields receive power thru PC board. Rheostat controls current thru the shun 242 240 ENA AM- PRESSURE G-7 137 ELECTRICAL DIAGRAMS SCHEMATIC- COMPLETE MACHINE - CODE 11199 (G4924)NI12V 3. SECON ALF AFT E- OIL I D.T OF T O), T N( PE DT SECOND R15 DF DRA 2.IFN D,T UNDE HIDL NHI NI RUN HE 1.W UITL RC DCI YTIM AS RFL B3 EL) DF EWE E( / IDLER I WELDCI R C UI T D G4924 G4924NG +-ENGINEPROTECTIONPCBOARDNE UGS AS VI OM WINDINGSPEC'S&RESISTANCES GENERATORSHUNT G-8 138 ELECTRICAL DIAGRAMS SCHEMATIC- COMPLETE MACHINE - CODE 11408 (G5827)NI EL FILT U EF ABOV CE3. SECON ALF AFT E- OIL I D.T OF T O), T N( PE DT SECOND R15 DF DRA 2.IFN D,T UNDE HIDL NHI NI RUN HE 1.W UITL RC DCI RTI PO OWE DL HI BE AT C OM SVI A E( / IDLER I WELDCI R C UI T B G5827 G5827NG +-ENGINEPROTECTIONPCBOARDEWED FR EL) LO B YI ER WINDINGSPEC'S&RESISTANCES GENERATORSHUNT G-9 139 ELECTRICAL DIAGRAMS NT S24586PRI 13 3- 13 -2- 18 - (U 00 CL0118 DE CLU IN NL O RDERS O S RT PA FORRT N PA D"K"TO ADDE TP1, 02 07/15/20 RY&CONFIDE ETA PROPRI 1T -D 5 RM2211 C UF EC TYPE NT ME IP EQU N.D. L11007-2.225 .100 .075 9-I E380 PE T TES E191 ER EP AK 2.350 1.625 .750 2.600 5.200 8.750 0 AL. ATERI NM LATIO ENC MU ETHE WHER ATED NDIC EAI AR SS ON SI DIMEN TEM 7 TO TH I WI LATE .E LATIN EE EFOR 6B YITE PL .AP N.CUND PO COM G IN LAT NSU AL I RIC CT ELE 9 E353 b. l .004 7 ESI G IN LAT U APS NC E XY EPO 7 E252 r. = S STOR ESIUT NN SIO X E IC ST PLA -5 20 S140 55 ATERI NM LATIO TH E WI AT OT C D .B. LI HAND FOR BE 2454 TY. SEE E CI CTRI YSTA EB MAG TO DA CT EIS C EVI D THIS /V =MFD TORS ACI CI EQ O. RT NK BLA RD IO T IP CR ES D .B., PCBOARD ASSEMBLY - IDLER/ENGINE SHUTDOWN PC BOARD - CODE 10856 (L11007-2)I TEM .B. N.C. OLTS CAUTION:TIC EL G. AL. HMS G. N.D HOWN EXC EPTIN ST BE 2.75 .250 9.00 N.D. ENGINEWELDERS IDLER/ENGINESHUTDOWNP.C.BOARD L11007-2 B SCHEMATIC R EFE RENC E: L11006-2C1 G-10 141 ELECTRICAL DIAGRAMS N.C. 1112 E. CONNECTORSMUSTBEGREASEDWITHITEM( ITEM ( ANDAPPLY TO 11) ITEM( ON -2F0 L12400 PRINT . C - (2PLACES, 5.3 +/ ). 10 SECUREP.C.BOARD ASSEMBLY IN PLACE WITH ITEM ( B. N.A. G4828-2F0 : CREFERENCE TI IT CAPAC CAUTION:EM IT REVISED 9/28/2006 RY&CONFIDE ETA PROPRIL ERING CONTROL ENGINE ___ OF ___ GE PA 402 CRM34 L SCA T: EC TYPE NT ME IP EQUING RAW D IS TH LE CA OTS DON 0-1 L1240 PCBOARD ASSEMBLY - IDLER/ENGINE SHUTDOWN PC BOARD (L12400-2)BOARD . .C P DOWN UT SH E NGIN /E R LE EL W E ENGIN L12400-2 E L12400-21-I ORS= MFD/VOLTS RESISTORS=OHMS SCHEMANOTES:THISDEVICEIS SUBJECT TODAMAGEBY STATIC E LECTRICITY. SEEE2454BE FORE HANDLING. .5IN. LBS). 9)INARE A SHOWN. N.D. DONOTCOATWITHENCAPSULATIONMATERIAL. )PRIORTO ENCAPSULATION. F. ENCAPSULATEWITHITEM(13)EXCEPTWHEREINDICATEDABOVE. B. 9 G-12
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