Main
Page
Table of Contents
INTRODUCTION
Foreword
Contact Info
Functional Over view
Identification
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MACHINE DATA SHEET
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Customer Service #: (570) 546-9663 To Order Call: (800) 523-4777 Fax #: (800) 438-5901
MODEL G9972Z 11" X 26" BENCH LATHE W/ GEARBOX
Machine Data Sheet
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Safety Instructions for Machinery
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Additional Safety Instructions for Lathes
110V Operation
Full Load Amperage Draw
Power Supply Circuit Requirements
Extension Cords
SECTION 2: CIRCUIT REQUIREMENTS
Power Connection Device
Setup Safety
SECTION 3: SETUP
Items Needed for Setup
Unpacking
Inventory
Clean Up
Floor Load
Placement Location
Site Considerations
Moving & Placement
Mounting
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Check Gearbox Oil
Spindle Break-In
Recommended Adjustments
Carriage Lock
SECTION 4: OPERATIONS
Operation Safety
Basic Controls
Headstock
Carriage
Tailstock
Chuck & Faceplate Mounting/Removal
Mounting a Chuck or Faceplate
Removing a Chuck or Faceplate
3-Jaw Chuck
Mounting Workpiece in 3-Jaw Chuck
Removing Jaws from 3-Jaw Chuck
4-Jaw Chuck
Installing Jaws into 3-Jaw Chuck
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Faceplate
Centers
Using a Center in the Spindle
Using a Center in the Tailstock
Offsetting Tailstock
Aligning Tailstock
Page
Drilling with Tai ls to ck
Steady Rest
Follow Rest
Cross Slide
Compound Slide
Tool Post
Spindle Speed
Calculating the Correct Spindle RPM
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Configuring the V-Belt
Power Feed
Feed Rate
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Configuring Change Gears
Setting the Feed Rate Dials
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Threading Controls
Power Feed Lever
Half-Nut Lever
Thread Dial & Chart
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SECTION 5: ACCESSORIES
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SECTION 6: MAINTENANCE
Schedule
Cleaning & Protecting
Lubrication
Ball Oilers
Feed Rate Gearbox Oil Reservoir
Compound Slide
Longitudinal Leadscrew & Carriage Rack
Bedways
Feed Lever Plunger
Change Gears
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SECTION 7: SERVICE
Troubleshooting
Motor & Electrical
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Motor & Electrical (continued)
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Operations
Cross Slide Backlash Adjustment
Gib Adjustments
Half-Nut Adjustment
Shear Pin Replacement
Ribbed Belt Replacement
Bearing Preload
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SECTION 8: WIRING
Electrical Safety Instructions
WARNING!
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READ ELECTRICAL SAFETY ON PAGE 54!
Wiring Diagram
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SECTION 9: PARTS
Headstock Breakdown
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Headstock Parts List
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Change Gears Breakdown
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Feed Rate Gearbox Breakdown
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Feed Rate Gearbox Parts List
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Apron Breakdown
Rear
Front
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Apron Parts List
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Saddle & Cross Slide Breakdown
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Compound Slide & Tool Post Breakdown
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Tailstock Breakdown
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Bed Breakdown
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Steady Rest Breakdown
Follow Rest Breakdown
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Electrical Components Breakdown
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Accessories Breakdown
Label Placement
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WARRANTY AND RETURNS
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