Model G9972Z
Ss ,EAD from Leadbased PAINTS
Table of Contents
Contact Info
Introduction
Foreword Functional Overview
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Identification
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Machine Data Sheet
Tailstock Info
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Additional Safety Instructions for Lathes
Eliminating a Projectile Hazard
Circuit Requirements
110V Operation
Unpacking
Setup
Setup Safety Items Needed for
Description Qty
Inventory Figure Qty
Inventory Clean Up
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Site Considerations
Moving & Placement
Placement Location
Floor Load
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Mounting
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To test run the machine
Check Gearbox Oil
Test Run
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Carriage Lock
Recommended Adjustments
Factory adjustments that should be verified
Spindle Break-In
Basic Controls
Operation Safety
Operations
Headstock
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Carriage
Tailstock
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Mounting a Chuck or Faceplate
Chuck & Faceplate Mounting/Removal
Tools NeededQty
Removing a Chuck or Faceplate
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Removing Jaws from 3-Jaw Chuck
Jaw Chuck
Mounting Workpiece in 3-Jaw Chuck
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Installing Jaws into 3-Jaw Chuck
To mount a workpiece in the 4-jaw chuck
Faceplate
To mount a workpiece to the faceplate
Using a Center in the Tailstock
Using a Center in the Spindle
Centers
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Offsetting Tailstock
Aligning Tailstock
To align the tailstock
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Drilling with Tailstock
To install and use the steady rest
Steady Rest
Follow Rest
Handwheel Dial Increments Resolution
Cross Slide
To set the compound slide angle
Compound Slide Tool Post
To load and use the tool post
Spindle Speed
Calculating the Correct Spindle RPM
To configure the V-belt
Configuring the V-Belt
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Power Feed
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Feed Rate
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Change Gear a
Configuring Change Gears
Setting the Feed Rate Dials
Change Gear b
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Example of Setting Feed Rate
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Threading Controls
Power Feed Lever
Thread Dial & Chart
Half-Nut Lever
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Accessories
H2670-HSS Square Tool Bits
H7540-Metalworking Kit No
G1070-MT3 Live Center Set
G1075-52-PC. Clamping Kit, 1⁄2 T-Nut
H5936-2 Pc. Knurling Tool Set
H2996-Double Ended Boring Bar
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H2987-½ Bent Lathe Dog
Schedule
Maintenance
Cleaning Protecting
Daily Check
Ball Oilers
Lubrication
Lubricant Frequency Qty
To check and add oil to the reservoir
Feed Rate Gearbox Oil Reservoir
To change the oil in the reservoir
Longitudinal Leadscrew & Carriage Rack
Compound Slide
Change Gears
Feed Lever Plunger
Bedways
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Motor & Electrical
Service
Troubleshooting
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Page 30#
Operations
Pages 29-32#
To adjust the cross slide backlash
Cross Slide Backlash Adjustment
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Gib Adjustments
To adjust the cross slide and compound slide gibs
To adjust the half-nut
Half-Nut Adjustment
Shear Pin Replacement
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Bearing Preload
Ribbed Belt Replacement
To adjust the spindle bearing preload
To replace the ribbed belt
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Wiring
Electrical Safety Instructions
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Wiring Diagram
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Parts
Headstock Breakdown
Headstock Parts List
Description
Change Gears Breakdown
Feed Rate Gearbox Breakdown
Feed Rate Gearbox Parts List
Front
Apron Breakdown
Rear
Apron Parts List
Saddle & Cross Slide Breakdown
Description
Compound Slide & Tool Post Breakdown
Tailstock Breakdown
Bed Breakdown
Steady Rest Breakdown
Follow Rest Breakdown
Electrical Components Breakdown
Accessories Breakdown
Label Placement
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