Contents
Model G9972Z
Ss ,EAD from Leadbased PAINTS
Table of Contents
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Introduction
Foreword Functional Overview
Contact Info
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Identification
Machine Data Sheet
Tailstock Info
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Eliminating a Projectile Hazard
Additional Safety Instructions for Lathes
110V Operation
Circuit Requirements
Description Qty
Setup
Setup Safety Items Needed for
Unpacking
Inventory Figure Qty
Inventory Clean Up
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Floor Load
Moving & Placement
Placement Location
Site Considerations
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Mounting
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Check Gearbox Oil
Test Run
To test run the machine
Spindle Break-In
Recommended Adjustments
Factory adjustments that should be verified
Carriage Lock
Headstock
Operation Safety
Operations
Basic Controls
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Carriage
Tailstock
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Mounting a Chuck or Faceplate
Chuck & Faceplate Mounting/Removal
Tools NeededQty
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Removing a Chuck or Faceplate
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Jaw Chuck
Mounting Workpiece in 3-Jaw Chuck
Removing Jaws from 3-Jaw Chuck
To mount a workpiece in the 4-jaw chuck
Installing Jaws into 3-Jaw Chuck
To mount a workpiece to the faceplate
Faceplate
Using a Center in the Tailstock
Using a Center in the Spindle
Centers
To align the tailstock
Offsetting Tailstock
Aligning Tailstock
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Drilling with Tailstock
To install and use the steady rest
Steady Rest
Follow Rest
Handwheel Dial Increments Resolution
Cross Slide
To set the compound slide angle
Compound Slide Tool Post
To load and use the tool post
Calculating the Correct Spindle RPM
Spindle Speed
To configure the V-belt
Configuring the V-Belt
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Power Feed
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Feed Rate
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Change Gear b
Configuring Change Gears
Setting the Feed Rate Dials
Change Gear a
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Example of Setting Feed Rate
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Half-Nut Lever
Power Feed Lever
Thread Dial & Chart
Threading Controls
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H2670-HSS Square Tool Bits
Accessories
H7540-Metalworking Kit No
G1070-MT3 Live Center Set
G1075-52-PC. Clamping Kit, 1⁄2 T-Nut
H2987-½ Bent Lathe Dog
H2996-Double Ended Boring Bar
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H5936-2 Pc. Knurling Tool Set
Daily Check
Maintenance
Cleaning Protecting
Schedule
Ball Oilers
Lubrication
Lubricant Frequency Qty
To check and add oil to the reservoir
Feed Rate Gearbox Oil Reservoir
To change the oil in the reservoir
Compound Slide
Longitudinal Leadscrew & Carriage Rack
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Feed Lever Plunger
Bedways
Change Gears
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Service
Troubleshooting
Motor & Electrical
Page 30#
Pages 29-32#
Operations
To adjust the cross slide backlash
Cross Slide Backlash Adjustment
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To adjust the cross slide and compound slide gibs
Gib Adjustments
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Half-Nut Adjustment
Shear Pin Replacement
To adjust the half-nut
To replace the ribbed belt
Ribbed Belt Replacement
To adjust the spindle bearing preload
Bearing Preload
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Electrical Safety Instructions
Wiring
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Wiring Diagram
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Headstock Breakdown
Parts
Description
Headstock Parts List
Change Gears Breakdown
Feed Rate Gearbox Breakdown
Feed Rate Gearbox Parts List
Front
Apron Breakdown
Rear
Apron Parts List
Description
Saddle & Cross Slide Breakdown
Compound Slide & Tool Post Breakdown
Tailstock Breakdown
Bed Breakdown
Follow Rest Breakdown
Steady Rest Breakdown
Electrical Components Breakdown
Accessories Breakdown
Label Placement
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