ENGLISH
ASSEMBLY INSTRUCTIONS
TOOLS REQUIRED FOR ASSEMBLY
(1)Screwdriver
(1)Pliers
(2)7/16" Wrenches
(2)1/2" Wrench
(2)9/16" Wrenches
(1)Grease Gun
1.Remove the hardware pack and all loose parts from the carton. Be sure the carton is empty before discarding.
2.Lay out all the parts as shown in the carton contents.
CAUTION
DO NOT LEAVE THE CART UNATTENDED IN UPRIGHT POSITION DURING ASSEMBLY. A FALLING CART CAN CAUSE PERSONAL INJURY! PAY CLOSE ATTENTION TO THE STABILITY OF THE CART WHILE IT REMAINS IN AN UPRIGHT POSITION. FOR BEST STABILITY, ASSEMBLE ON A SMOOTH, LEVEL SURFACE.
5.Position the tailgate reinforcement bracket on outside of cart as shown in figure 3. Assemble to the bottom of the cart body using four 5/16" x 3/4" truss head bolts and 5/16" nylock nuts. Do not tighten yet. See figure 3.
6.Positionthetailgateguidesontheinsideofthecartbodies with guide channels to the front as shown in figure 3. Assemble using four 1/4" x 3/4" hex bolts and 1/4" nylock nuts. Do not tighten yet. See figure 3.
1/4" NYLOCK NUT TAILGATE GUIDE
1/4" x 3/4"
HEX BOLT
5/16" x 3/4"
TRUSS HEAD BOLT
5/16" NYLOCK NUT | TAILGATE |
| REINFORCEMENT |
| BRACKET |
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FIGURE 3 |
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3.Position cart body halves upright on a smooth level surface such as a garage floor or a paved driveway. See figure 2.
4.Assemble halves together using three 1/4" x 3/4" hex bolts and 1/4" nylock nuts as shown in figure 2. Do not tighten yet.
1/4" x 3/4" HEX BOLT
1/4" NYLOCK NUT
7.At this time, with the cart body halves pulled together, tighten the four truss head bolts assembled in step 5 and then the four hex bolts assembled in step 6. Leave loose for now the bolts that were assembled in step 4.
8.Carefully reverse the position of the cart so that it rests on the end with the just assembled tailgate reinforcement bracket, as shown in figure 4.Proceed with the assembly steps which follow.
FIGURE 2 | FIGURE 4 |
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