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BRADFORD WHITE CORP.

 

 

diaphragm-type expansion tank, and a hydronic flow check in the system supply loop. Minimum fill pressure must be 12psig (82.7kPa). Install shutoff valves where required by code.

Suggested piping diagrams are shown (see Figures 6 through 14). These diagrams are meant only as a guide. Components required by local codes must be properly installed.

4A.2 Cold Water Make-Up — Boiler

1.Connect the cold water supply to the inlet connection of an automatic fill valve.

2.Install a suitable back flow preventer between the automatic fill valve and the cold water supply.

3.Install shut off valves where required.

NOTE: The boiler, when used in connection with a refrigeration system, must be installed so the chilled medium is piped in parallel with the boiler with appropriate valves to prevent the chilled medium from entering the boiler.

The boiler piping system of a hot water heating boiler connected to heating coils located in air handling appliances where they may be exposed to refrigerated air circulation must be equipped with flow control valves or other automatic means to prevent gravity circulation of the boiler water during the cooling cycle.

A boiler installed above radiation level, or as required by the authority having jurisdiction, must be provided with a low water cutoff device either as a part of the boiler or at the time of boiler installation.

4A.3 Water Flow Requirements — Boiler

A hydronic heating (closed loop) application re- circulates the same fluid in the piping system. As a result, no new minerals or oxygen is introduced into the system. To ensure a proper operating temperature leading to long boiler life, a flow rate has been established based on the fluid temperature rise for this specific size boiler.

Pump-mounted boilers can be ordered for use in primary secondary piping systems. The pumps used are sized for the headloss through the heater, plus 30 feet (9.1m) of full-sized piping (same size as boiler outlet) and a normal number of fittings.

Table 8 specifies water flow rates for boilers, which will enable the user to size a pump. The headloss shown is for the heater only, and the user will need to add the headloss of the system piping to properly size the pump.

The minimum inlet water temperature for the Brute Deluxe is 120°F (49°C) to avoid condensing on the copper coils.

4A.4 Freeze Protection — Boiler

Boiler installations are not recommended in areas where the danger of freezing exists unless proper

precautions are made for freeze protection. A non toxic, heating system, anti-freeze may be added to the hydronic system provided that the concentration does not exceed 50% and the anti freeze contains an anti foamant. When a 50/50 mixture is used, increase the water flow requirements by 15%, and increase the headloss requirements by 20%.

Power outage, interruption of gas supply, failure of system components, activation of safety devices, etc., may prevent a boiler from firing. Any time a boiler is subjected to freezing conditions, and the boiler is not able to fire, and/ or the water is not able to circulate, there is a risk of freezing in the boiler or in the pipes in the system. When water freezes, it expands. This can result in bursting of pipes in the system, or damage to the boiler, which could result in leaking or flooding conditions.

IMPORTANT NOTES: Different glycol products may provide varying degrees of protection. Glycol products must be maintained properly in a heating system, or they may become ineffective. Consult the glycol specifications, or the glycol manufacturer, for information about specific products, maintenance of solutions, and set up according to your particular conditions.

SECTION 4B.

Water Connections —

Water Heater

4B.1 Water System Piping —

Water Heater

Hot water piping should be supported by suitable hangers or floor stands. Do not support piping with this appliance. Due to expansion and contraction of copper pipe, consideration should be given to the type of hangers used. Rigid hangers may transmit noise through the system resulting from the piping sliding in the hangers. It is recommended that padding be used when rigid hangers are installed.

The Brute Deluxe can be used with several different types of readily available storage tanks. A pump draws water from the storage tank and pumps the water through the heater and back into the tank. Pump-mounted units have a circulating pump built into the water heater. The pumps used are sized for the headloss through the heater, plus 30 feet (9.1m) of full-sized piping (same size as boiler outlet) and a normal number of fittings. Pumps used on pump- mounted unit are sized for soft/normal or hard water, so make sure a pump-mounted unit matches the water quality of the installation.

Pipe the outlet from the heater’s relief valve such that any discharge from the relief valve will be conducted to a suitable place for disposal when relief occurs. Do not reduce line size or install any valves in this line. The line must be installed to allow complete drainage of both the valve and the line.

Suggested piping diagrams are shown in Figures 10

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Bradford-White Corp Hydronic Boiler, Water Volume Heater Water Connections Water Heater, 4A.2 Cold Water Make-Up Boiler

BMT2H, BMT2V, Hydronic Boiler, Water Volume Heater specifications

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