Braun 403 dimensions Secure Lift, Attach Power and Ground Cables, Chassis

Models: 403

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Braun Corporation FMVSS No. 403 Quick Reference Installation Sheet 32494

2

Secure Lift

3

Attach Power and Ground Cables

7

1

4

 

 

Note. All fasteners must meet

 

 

FMVSS 571.403 Section 6.3.

5

3

2

Figure D

6

8

1.

Drill 1-1/8" diameter

 

grommet access

 

hole. Check under

 

the vehicle for

 

obstructions.

2.

Insert grommet.

 

Secure grommet

 

with two self-tap

 

screws.

Figure F

WARNING

Check for obstruc- tions such as gas lines, wires, exhaust, etc. before drilling or cutting. Failure to do so may result in serious bodily injury and/or property damage.

1.Drill two mounting holes (holes 6 and 7).

2.Temporarily secure lift using two mounting bolts (holes 6 and 7).

3.Manually deploy lift and check lift clearance. Drill remaining mounting holes.

4.Install below floor mounting hardware per instructions supplied in kit.

5.Tighten mounting bolts per sequence detailed above.

Note deflection detail below.

Mounting Bolt Torque Target: 30 foot pounds.

3.

Route ground

 

and power cables

 

through grommet.

 

Route cables clear

 

of exhaust, other

 

hot areas and

 

moving parts.

4.

Connect ground

 

and power cables.

CableSentry

BatteryCircuit

to

Floor

Grommet

Power

Feed Stud

Star Washer

3/8" Hex Nut

Rubber

Boot

TIGHTEN

Tighten

To Correct:

OS

EN

LO

Loosen

 

Dimensions

 

MUST

 

be Equal

90

90

Figure E

To Correct:

TIGHTEN

 

OS

E

 

H

T

E

LOOSEN

TIGHTEN

 

 

 

 

 

 

 

G

 

 

 

O

I

 

 

 

 

Tighten

L

 

N

T

 

 

N

Loosen

 

 

 

 

 

 

 

 

Tighten

 

 

 

 

 

 

 

 

 

OS

EN

LO

Loosen

Ground Cable Mounting

9/32" Diameter

Pilot Hole

Chassis

5/16-18 x 3/4" Thread Cutting Screw

5/16"

External Tooth

Star Washer

Figure G

 

 

 

 

to

 

 

 

 

 

Ground

Cable

 

 

 

 

Chassis

 

Ground Cables

 

 

 

Pump mounted ground

 

 

 

cable must be routed

Ground Cable Corrosion:

 

and mounted directly to a

When mounting ground

 

vehicle framing member.

cables, remove undercoat-

 

Failure to do so will

ing, dirt, rust, etc. from

 

void warranty of certain

framing member around

 

electrical components.

mounting holes (minimum

 

 

 

 

5/8” diameter area). Ap-

 

 

 

 

ply protective coating to

 

CAUTION

 

 

mounting holes to prevent

 

 

 

 

corrosion. Failure to do

 

Position and secure

 

 

 

 

 

so will void warranty of

 

ground cable clear

 

 

certain electrical compo-

 

of lift operation.

 

 

nents.

 

 

 

 

 

 

 

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Braun 403 dimensions Secure Lift, Attach Power and Ground Cables, Chassis