A
B
A96398
3.Remove screws securing blower legs to blower rails mounted on bottom panel of furnace.
4.Slide blower forward on rails toward rear of unit until motor wire connections at terminal block on motor can easily be reached and disconnected.
5.Disconnect motor wires at terminal block on motor.
Fig. 4ÐRemoving Combustion Chamber
17.Use a stiff brush and vacuum cleaner to clean inside of primary drum.
6.Remove blower from unit.
7.Reverse items 1 through 6 to reinstall blower. Refer to wiring diagram (Fig. 7) of these instructions or diagram located on inside of louvered door to properly rewire unit.
CAUTION: Never use incendiary type cleaners (smoke sticks) for cleaning!
WARNING: For all heat exchanger plates that have been removed, the gaskets MUST be replaced. Failure to replace gaskets could lead to heat exchanger leakage, sooting, and a hazardous condition which could lead to bodily harm.
18.Before reassembly, heat exchanger and combustion cham- ber should be inspected to determine if replacement is required. After cleaning, place combustion chamber back into primary drum and secure with "B" screws. Ensure that cover plate gasket is in place before tightening screws. Care must be taken not to damage combustion chamber. The "B" screws should be tightened to
19.Tighten "A" nuts to 30
20.Replace intermediate panel, observation tube collar, obser- vation door, limit wiring, and oil burner.
21.Replace collector box on secondary tube flange, ensuring proper placement of gasket. Tighten screws to
22.Replace top partition, inside collar on flue pipe, top rear panel, outside flue collar, and blower door.
23.Reconnect flue pipe and oil line(s).
24.Readjust burner for proper operation. Check limit operation as outlined in Limit Control Check section.
V.KEEPING FILTERS CLEAN
WARNING: Never operate unit without a filter or with filter access door removed. Failure to adhere to this warning could lead to a hazardous condition which could lead to equipment damage and bodily harm.
As a homeowner, keeping filters clean is your most important responsibility. A dirty filter reduces efficiency of your system, causes erratic performance of controls, and could result in damage to motor or heating element.
1.Inspect filters at regular intervals depending upon dirt conditions. For new homes, check filters every week for 4 consecutive weeks. In all cases, inspect filters at least every 3 to 4 weeks when system is in constant operation. Replace or clean filter at least at beginning of each season (heating and cooling) and thereafter as needed.
2.If a permanent filter is used, it can be cleaned with cold water and soap.
Be sure that filter is thoroughly dry before installing back into furnace.
IV. BLOWER OILING AND REMOVAL
Periodic oiling of blower motor may be necessary. Check for instructions on inside of blower access door.
If it is ever necessary to remove blower from furnace:
1. Turn off all electrical power to furnace. | A95103 |
2. Remove blower door.
→TABLE 5ÐAIRFLOW DATA (CFM)
UNIT | BLOWER |
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| EXTERNAL STATIC PRESSURE IN. WC |
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SIZE | SPEED | 0.1 | 0.2 | 0.3 | 0.4 | 0.5 | 0.6 | 0.7 | 0.8 | 0.9 | 1.0 |
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| High | 1795 | 1735 | 1675 | 1605 | 1550 | 1485 | 1425 | 1350 | 1275 | 1220 |
036105 |
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Medium | 1365 | 1335 | 1305 | 1275 | 1255 | 1215 | 1155 | 1105 | 1050 | 985 | |
| Low | 995 | 965 | 945 | 925 | 900 | 870 | 825 | 775 | 725 | 670 |
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| High | 1905 | 1845 | 1770 | 1695 | 1630 | 1565 | 1490 | 1425 | 1325 | 1220 |
048125 |
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Medium | 1750 | 1675 | 1620 | 1560 | 1500 | 1440 | 1370 | 1305 | 1235 | 1130 | |
| Low | 1390 | 1350 | 1305 | 1260 | 1220 | 1180 | 1120 | 1060 | 985 | 880 |
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| High | 2025 | 1960 | 1905 | 1850 | 1800 | 1665 | 1575 | 1500 | 1415 | 1315 |
060155 |
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Medium | 1885 | 1825 | 1760 | 1705 | 1640 | 1565 | 1500 | 1430 | 1350 | 1265 | |
| Low | 1555 | 1490 | 1445 | 1410 | 1350 | 1280 | 1230 | 1155 | 1085 | 1005 |
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NOTES: 1. Airflow values in cubic ft per minute (CFM) rounded to nearest 5 CFM. 2. Data taken without filters in place.
Ð8Ð