16
Solenoid drop control wiring: control the power to the
liquid line solenoid through a Solenoid Valve Relay (SVR)
in all units. Use part number HN61PC005 (field--supplied,
installed). 569J***A/B unit requires one SVR; 569J***D/E
unit requires two relays.
569J***D/E unit also requires a separate control power
transformer for the liquid solenoid valve loads. Select
transformer part number according to unit power supply.
UnitPower TransformerPart #
208/230 HT01BD202
460 HT01BD702
575 HT01BD902
Mount the SVR (and transformer TRAN3 when used) in
unit control box. Connect per wiring schematic label on
unit or per Fig. 33(569J***A/B) or Fi g. 34 (569J***D/E).
Capacity Control Liquid Line Solenoid Valve:
Evaporator capacity staging control via direct thermostat
control of a liquid solenoid valve on the evaporator’s
second stage circuit is not possible with 569J models. If
this installation is a retrofit for a unit that included
automatic pressure--operatedunloading, check t heexi sting
thermostat and liquid solenoid valve wiring for possible
direct thermostat control of a solenoidvalve; re--wire per
Figs. 16 or 17 and 33 or 34.
Selectingan Accumulator –
Because all 569J models use scroll compressors, an
accumulator is not required. If an accumulator is to be
added, check the accumulator manufacturer’s literature
carefully for indication of its suitability for use with
R--410A; look for minimum working pressure of 200 psig
(1380 kPa). Select the accumulator first on the basis of its
cataloged minimum capacity (tons)to ensure oil return from
the accumulator,then on tube size or holding capacity.
Make Piping Connections —
Piping connections at the 569J unit are ball valves with
stub tube extensions. Do not open the unit service valves
until all interconnecting tube brazing has been completed.
The stub tube connections include 1/4-in SAE service
fittings with Schrader valve cores (see Fig. 9). Before
making any brazed connections to the unit service valves,
remove both Schrader valve caps and cores and save for
re-installation. Connect a source for nitrogen to one of
these service fittings during tube brazingto prevent the
formation of copper oxides inside the tubes at brazed
joints.
When connecting the field tubing to the 569J service
valves, wrap the valves in wet rags to prevent overheating
Pressure-test all joints from outdoor unit connections over
to the evaporator coil, using nitrogen as pressure and with
soap-and-bubbles.
When pressure-testing is completed,remove the nitrogen
source at the outdoor unit service valves and re-install the
two Schrader valve cores. Torque the cores to 2-3 in-lbs
(23-34 N-cm).
Factory
High-Flow
A
ccess Port
Service Valve
with Stem Cap
Field Service
Access Port
(Schrader core)
Sweat
Connection
C10203
Fig. 9 --Typical Piping Connection Assembly
Evacuation/Dehydration —
Evacuate and dehydrate the connected refrigeration
system(s) (excluding the 569J unit) to 500 microns using a
two-stage vacuum pump attached to the service ports
outside the 569J service valves, following description in
GTACII, Module 4, System Dehydration.
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could cause personal
injury,death and/or equipment damage.
PuronR(R--410A) refrigerant systems operate at
higher pressure than standard R--22 systems. Do not
use R--22service equipme nt or components on Puron
refrigerant equipment.
!WARNING
This unit is designed for use with Puron (R--410A)
refrigerant. Do not use any other refrigerant in this
system.
Puron (R--410A) refrigerant is provided in pink (rose)
colored cylinders. These cylinders are available with and
without dip tubes; cylinders with dip tubes will have a
label indicating this feature. For a cylinder with a dip
tube, place the cylinder in the upright position (access
valve at the top) when removing liquid refrigerant for
charging. For a cylinder without a dip tube, invert the
cylinder (access valve on the bottom) when removing
liquid refrigerant.
Because Puron (R--410A) refrigerant is a blend, it is
strongly recommended that refrigerant always be removed
from the cylinder as a liquid. Admit liquid refrigerant into
the system in the discharge line. If adding refrigerant into
the suction line, use a commercial metering/expansion
device at the gauge manifold; remove liquid from the
cylinder, pass it through the metering device at the gauge
set and then passit into the suction line as a vapor. Do not
remove Puron (R--410A)refrigerant from the cylinder as a
vapor.
569J