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Burnham
101008-01R1-2/07 manual 4c Modular Boiler Piping
Models:
101008-01R1-2/07
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Troubleshooting
Specs
Install
2 Ladder Diagram
Warranty
Dimension
X Wiring
XIII. Service and Maintenance
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Figure 9.4b: Piping Method #1 - Indirect Water Heater Loop Piping (Shaded)
Figure 9.4c: Modular Boiler Piping
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Contents
CONDENSING HIGH EFFICIENCY DIRECT VENT
FREEDOM
GAS - FIRED HOT WATER BOILER
Table of Contents
II Specifications
I Product Description
TABLE 2.2 SPECIFICATIONS
Figure 2.1 General Configuration
IV Locating the Boiler
IIIBefore Installing
Page
PIPE DIRECTION
TYPE OF VENT PIPE
ENCLOSURE
MINIMUM CLEARANCE
A.Wall Mounting
V Mounting The Boiler
B.Floor Mounting
Figure 5.1 Wall Mounting Hole Locations
Figure 5.2 Boiler Mounting/Hardware
VI Air for Ventilation
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A. Vent System Design
VII Venting
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TABLE 7.1 SUMMARY OF HORIZONTAL VENTING OPTIONS
Figure 7.2 Horizontal Concentric Venting Vent Option
PRINCIPLE VENT COMPONENTS VENT OPTIONS
Figure 7.6a Location of Vent Terminal Relative to Windows, Doors, Grade
Pitch Stainless steel venting 1/4” per foot
TABLE 7.8 SUMMARY OF VERTICAL VENTING OPTIONS
Page
a80/125 x 60/100mm reducing elbow P/N
Figure 7.11 Dimension “L”
Figure 7.13 Cutting Inner Pipe
Figure 7.12 Cutting Outer Pipe
Figure 7.15 Attaching Terminal Section
D. Assembly of Stainless Steel Venting
Figure 7.17b Star-34Connections
Figure 7.17a Star-34Connection to Vent Collar
Figure 7.18 Z-VentIII Connection to Vent Collar
5Assembly of Heat Fab Saf-TVent EZ Seal
Figure 7.20: FasNSeal Connection to Vent Collar
E. Condensate Trap and Drain Line
Figure 7.21 Condensate Piping Arrangement
Figure 8.1 Gas Connection To Boiler
VIII Gas Piping
A. General System Piping Precautions
IX System Piping
B. System Design
Method 1 Primary/Secondary Piping
Figure 9.2 Piping Method #1 - Heat Only
Example contd
Figure 9.3 Piping Method #1 - Heat + Indirect Water Heater
Figure 9.4c Modular Boiler Piping
BOILER
TABLE 9.7 FITTING EQUIVALENT LENGTHS
DANGER
C Standard Piping Installation Requirements
D.Piping for Special Situations
Figure 9.11 Chiller Piping
X Wiring
Figure 10.1 Wiring Connections Diagram
Figure 10.2 Ladder Diagram
Page
NEVER ATTEMPT TO FILL A HOT EMPTY BOILER
XI Start-upand Checkout
NEVER USE A FLAME TO CHECK FOR GAS LEAKS
IMPORTANT NOTE
WATER QUALITY AND BOILER WATER ADDITIVES
FCM Series Lighting and Operating Instructions
A.SWT
0.SWT
5.SWT
1.SWT
Propane
Natural Gas
Natural Gas
Propane
Each FCM series boiler is tested at the factory and adjustments to the air- fuel mixture are normally not necessary. Consult a U.S. Boiler representative before attempting to make any such adjustments. Improper gas valve or mixture adjustments could result in property damage, personal injury, or loss of life
Figure 12.1 Normal Display In Standby Mode
XII Operation
Page
FIGURE 12.2 BASIC MENU TREE
First Digit
TABLE 12.3 BOILER STATUS
Boiler Status
Figure 12.4 Outdoor Reset Curve
XIII. Service and Maintenance
k.Reconnect any wiring which has been disconnected
TABLE 14.1: NO ERROR CODE DISPLAYED
XIV. Troubleshooting
Figure 14.2 MBCA Fuse Location
CODE
TABLE 14.3 SOFT LOCKOUT CODES DISPLAYED
CONDITION
POSSIBLE CAUSES
TABLE 14.4 HARD LOCKOUT CODES DISPLAYED
XV Parts
Page
Quantity Part Number
DESCRIPTION
Quantity Part Number
Quantity Part Number
Page
Quantity Part Number
DESCRIPTION
FCM070
FCM090
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Page
Page
Quantity Part Number
DESCRIPTION
FCM070
FCM090
Page
Page
Page
Page
In The Commonwealth of Massachusetts
dMANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer
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ONE YEAR LIMITED WARRANTY ON RESIDENTIAL
Limited Warranty
FIFTEEN YEAR LIMITED WARRANTY ON HEAT EXCHANGER
PROCEDURE FOR OBTAINING WARRANTY SERVICE
