Troubleshooting

SYMPTOM

 

POSSIBLE CAUSE

 

SUGGESTED ACTION

 

 

 

 

 

 

1.

No power to line cord

1.

Check power source

Stud does not weld;

2. Stud Welder circuit breaker open

2.

Press Circuit Breaker Reset button

Weld area cold

3.

Not making contact to metal surface

3.

Press harder on the Stud Welder;

 

 

 

with Electrode Assy.

 

Clean metal area better.

 

 

 

 

 

Weld time is longer

1.

Electrode or Stud dirty

1.

Clean or replace both

than one second

2. Weld surface not cleaned to the metal

2.

Clean surface again

 

 

 

 

 

 

1.

“On Time” not long enough

1.

Hold trigger longer

Weak weld, stud

2. Electrode or Stud dirty

2.

Clean of replace both

does not hold

3.

Weld surface not cleaned down to

3.

Clean surface to metal

 

 

 

bare metal

 

 

 

 

 

 

 

Circuit breaker

1.

Circuit rating not large enough

1.

Connect to 20 A dedicated circuit

2.

Electrical fault in Welder

2.

Have qualified technician service

continues to trip

 

 

 

welder

 

 

 

 

 

 

 

 

 

Weld is burning

1.

Weld time is too long

1.

Shorten weld time

2.

Using incorrect stud

2.

Replace stud with correct size

through the metal

3.

Dirty electrode

3.

Clean electrode

 

 

 

 

 

 

Maintenance

Warning: Always unplug the line cord from the electrical outlet before performing any maintenance. Repairs should only be performed by a qualified technician.

1.Periodically inspect line cord for cracks. Replace if necessary.

2.Clean the unit using a damp cloth. Never use solvents.

3.Keep the electrode assembly free of oxidation by cleaning with fine steel wool.

4.If necessary, use a fine metal file to keep the electrode flat and clean.

REV 07e

SKU 3223

For technical questions, please call 1-800-444-3353.

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Chicago Electric 3223 operating instructions Troubleshooting, Maintenance

3223 specifications

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