Problem

 

Possible Causes

 

Probable Solutions

Pole Saw runs slowly and

1.

Power supply receiving low

1.

Extension cord wire size is too

stalls easily

 

voltage.

 

small.

 

 

 

 

 

Pole Saw does not run

1.

Safety Switch not depressed

1.

Press Safety Lock in before

when Power Switch is

 

enough to release Power Switch.

 

squeezing Power Switch.

depressed.

2.

Extension cord connections are

2.

Cord cord connections.

 

 

loose.

3.

Check line fuse and circuit

 

3.

Open line fuse or circuit breaker

 

breaker.

 

 

fault.

4.

Have the Pole Saw serviced

 

4.

Open wiring circuit on saw.

 

by a qualified mechanic.

Motor of Pole Saw runs,

1.

Chain tension too tight.

1.

Adjust Chain Tension Screw to

but Chain does not move.

2.

Gear Train Failure.

 

lower tension on Chain.

 

 

 

2.

Have the Pole Saw serviced

 

 

 

 

by a qualified mechanic.

Chain is not receiving

1.

Clogged oil slot in guide bar.

1.

Remove Guide Bar and clean

enough oil.

2.

Oil is too thick.

 

oil slot.

 

 

 

2.

Use lighter weight oil.

Chain comes off Guide

1.

Chain is too loose.

1.

Tighten Chain.

Bar.

2.

Guide Bar and Chain are not

2.

Review unit assembly.

 

 

assembled correctly.

 

 

Saw smokes.

1.

Pole Saw is damaged. Do not

1.

Have the Pole Saw serviced

 

 

use the Pole Saw.

 

by a qualified mechanic.

Saw leaks oil.

1.

Oil Cover is not secure.

1.

Tighten Oil Cover.

 

 

 

 

 

Guard Bar and Chain

1.

Chain tension too tight.

1.

Adjust Chain Tension Screw to

running hot and smoking.

2.

Oil Tank empty.

 

lower tension on Chain.

 

 

 

2.

Refill Oil Tank.

PLEASE READ THE FOLLOWING CAREFULLY

The manufacturer and/or distributor has provided the parts list and assembly diagram in this manual as a reference tool only. Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product, or that he or she is qualified to replace any parts of the product. In fact, the manufacturer and/or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer. The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts thereto, or arising out of his or her installation of replacement parts thereto.

SKU 96405

For technical questions, please call 1-800-444-3353.

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Chicago Electric 96405 manual Please Read the Following Carefully
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96405 specifications

The Chicago Electric 96405 is a powerful and versatile addition to any user's toolkit, specifically designed for welding and metalworking applications. This gasless MIG welder stands out in the market due to its ease of use, portability, and array of features that cater to both beginners and experienced welders alike.

One of the main characteristics of the Chicago Electric 96405 is its compact design. Weighing in at just under 40 pounds, this welder can easily be transported to various job sites, making it an excellent choice for mobile welders. The unit's lightweight construction, combined with a sturdy design, allows it to withstand the rigors of daily use while remaining user-friendly.

The Chicago Electric 96405 operates on a 110V power supply, which means it is suitable for home use and can be plugged into standard electrical outlets. This feature enhances its accessibility, allowing welders to work in a variety of environments without the need for specialized equipment or power sources. Additionally, the welder has an adjustable wire feed speed, giving users the ability to customize their welding experience according to their specific needs.

A notable technology integrated into the Chicago Electric 96405 is its gasless flux-cored welding capability. This feature allows for welding without the need for an external gas cylinder, making it an economical and convenient option. The flux-cored wire used in gasless welding creates a protective layer of gas to shield the weld puddle, ensuring a clean and strong weld. The machine can handle mild steel and other materials, showcasing its versatility.

In terms of characteristics, the Chicago Electric 96405 includes a built-in thermal overload protection system. This feature is essential for preventing damage to the machine during prolonged use, which can lead to overheating. The LED indicator lights provide users with a visual representation of the machine's status, ensuring they are well-informed while working.

Finally, the Chicago Electric 96405 is accompanied by essential safety features, including a protective helmet and gloves, promoting a safe working environment. Overall, the Chicago Electric 96405 is an exceptional welding machine that balances performance, portability, and user-friendliness, making it a valuable asset for anyone involved in welding and metal fabrication. Its impressive features and technologies make it a reliable choice for tackling a wide range of welding projects with efficiency and ease.
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