c.Avoid accidental starting. Ensure the switch is in the “OFF” position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.

d.Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e.Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

f.Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

4.Power tool use and care

a.Always plug this tool into a GFCI equipped 120V electrical outlet.

b.Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

c.Do not use the power tool if the switch does not turn it on and off. Do not use if the Safety Switch does not operate properly. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

d.Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

e.Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

f.Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

g.Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

h.Use the power tool in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

SKU 96405

For technical questions, please call 1-800-444-3353.

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Chicago Electric 96405 manual Power tool use and care
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96405 specifications

The Chicago Electric 96405 is a powerful and versatile addition to any user's toolkit, specifically designed for welding and metalworking applications. This gasless MIG welder stands out in the market due to its ease of use, portability, and array of features that cater to both beginners and experienced welders alike.

One of the main characteristics of the Chicago Electric 96405 is its compact design. Weighing in at just under 40 pounds, this welder can easily be transported to various job sites, making it an excellent choice for mobile welders. The unit's lightweight construction, combined with a sturdy design, allows it to withstand the rigors of daily use while remaining user-friendly.

The Chicago Electric 96405 operates on a 110V power supply, which means it is suitable for home use and can be plugged into standard electrical outlets. This feature enhances its accessibility, allowing welders to work in a variety of environments without the need for specialized equipment or power sources. Additionally, the welder has an adjustable wire feed speed, giving users the ability to customize their welding experience according to their specific needs.

A notable technology integrated into the Chicago Electric 96405 is its gasless flux-cored welding capability. This feature allows for welding without the need for an external gas cylinder, making it an economical and convenient option. The flux-cored wire used in gasless welding creates a protective layer of gas to shield the weld puddle, ensuring a clean and strong weld. The machine can handle mild steel and other materials, showcasing its versatility.

In terms of characteristics, the Chicago Electric 96405 includes a built-in thermal overload protection system. This feature is essential for preventing damage to the machine during prolonged use, which can lead to overheating. The LED indicator lights provide users with a visual representation of the machine's status, ensuring they are well-informed while working.

Finally, the Chicago Electric 96405 is accompanied by essential safety features, including a protective helmet and gloves, promoting a safe working environment. Overall, the Chicago Electric 96405 is an exceptional welding machine that balances performance, portability, and user-friendliness, making it a valuable asset for anyone involved in welding and metal fabrication. Its impressive features and technologies make it a reliable choice for tackling a wide range of welding projects with efficiency and ease.
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