Problem

 

Cause

 

Remedy

 

 

 

 

 

Engine Idles rough

1.

Spark plug(s) fouled, faulty or gap too wide.

1.

Replace spark plug(s). Set plug gap.

 

2.

Dirty air cleaner.

2.

Replace air filter.

 

 

 

 

 

Engine fumes are colored

1.

Fuel quality is poor.

1.

Replace the poor fuel with the proper fuel.

(Black)

2.

Too much oil.

2.

Drain oil until the proper level is reached.

 

 

3.

The air cleaner is clogged.

3.

Clean or replace the air filter.

 

 

 

 

 

 

 

 

Engine fumes are colored

1.

The inside of exhaust muffler is dumped with

4.

Continue to run the engine to burn off the

(Blue white)

 

fuel.

 

fuel.

 

2.

Injection nozzle trouble.

5.

Clean the injection nozzle.

 

3.

Poor quality fuel.

6.

Replace the fuel with the proper fuel.

 

 

 

 

 

 

 

 

Engine overheats

1.

Engine overloaded.

1.

Reduce the load.

 

2.

Low coolant level.

2.

Fill the coolant to the proper level.

 

3.

Dirty radiator core or grill screen.

3.

Clean the radiator core and/or grill screen.

 

4.

Coolant flow route corroded.

4.

Repair the coolant flow route,

 

5.

Air cleaner element missing or plugged.

5.

Replace or clean the air element.

 

6.

Engine oil low.

6.

Fill the oil to the proper level.

 

7.

Engine operated too long at slow engine

7.

Operate the engine at the correct/higher

 

 

speed.

 

speed.

 

 

 

 

 

Engine loses power

1.

Engine overheating.

1.

See “Engine overheats” above.

 

2.

Too much oil in in the engine.

2.

Drain oil until the correct level is attained.

 

3.

Fuel supply being restricted.

3.

Check the fuel lines.

 

4.

Fuel filter plugged.

4.

Clean out the filter.

 

5.

Fuel line pinched or kinked.

5.

Repair and/or replace the fuel lines.

 

6.

Insufficient or dirty fuel.

6.

Fill tank with clean, fresh (less than 30 days

 

 

 

 

old) gas.

 

7.

Air cleaner plugged.

7.

Clean out the air cleaner.

 

 

 

 

 

Starter does not work

1.

Loose or corroded connections.

1.

Repair or replace the connections.

 

2.

Low battery output.

2.

Charge or replace the battery.

 

3.

Sulfate or worn out battery.

3.

Clean the battery terminals or replace the

 

 

 

 

battery.

 

4.

Faulty starter.

4.

Replace the starter.

 

 

 

 

 

Starter cranks slowly

1.

Low battery output.

1.

Charge or replace the battery.

 

2.

Sulfated or worn out batter.

2.

Clean the battery terminals or replace the

 

 

 

 

battery.

 

3.

Engine oil too heavy.

3.

Drain the oil and replace with a lighter

 

 

 

 

engine oil.

 

4.

Loose or corroded connections.

4.

Repair or replace the connections.

 

 

 

 

 

42Section 9 — Troubleshooting