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3.If ripping, ensure rail lock lever is tight and fence is par- allel to the blade.

4.If crosscutting, miter gauge lever is tight.

5.Guard is in place and working properly.

6.Safety glasses are being worn.

7.The blade guard is properly attached and the anti-kick- back teeth are functioning.

Failure to adhere to these common safety rules can greatly increase the likelihood of injury.

Ripping

1.Lock the rip fence by pressing the rail lock lever down. Remove the miter gauge.

2.Raise the blade so it is about 1/8"(3.2mm) higher than the top of the workpiece.

3.Hold the workpiece flat on the table and against the fence. Keep the workpiece about 1" (25.4mm) away from the blade.

CAUTION: The workpiece must have a straight edge against the fence and must not be warped, twisted or bowed. Keep both hands away from the blade and away from the path of the blade.

4.Turn the saw on and allow the blade to come up to speed. Both hands can be used in starting the cut. When there is approximately twelve (12) inches (305mm) left to be ripped…use only one hand, with your thumb pushing the material, your index and second fin- ger holding the material down and your other fingers hooked over the fence. Always keep your thumb along side your first two fingers and near the fence.

5.Keeping the workpiece against the table and fence, slowly feed the workpiece rearward all the way through the saw blade. Continue pushing the workpiece until it is clear of the guard and it falls off the rear of the table. Do not overload the motor.

6.Never try to pull the workpiece back with the blade turn- ing. Turn the switch off, allow the blade to stop, raise the anti-kickback teeth on each side of the splitter if neces- sary and slide the workpiece out.

7.When sawing a long piece of material or a panel, always use a work support. A sawhorse, rollers, or out feed assembly provides adequate support for this purpose. The work support must be at the same height as the saw table.

CAUTION: Never push or hold onto the “free” or “cut off” side of the workpiece.

Bevel Ripping

This operation is the same as ripping except the bevel angle is set to an angle other than zero degrees.

WARNING: Before connecting the table saw to the power source or operating the saw, always inspect the guard and splitter for proper alignment and clearance with saw blade. Check alignment after each change of bevel angle.

Ripping Small Pieces

It is unsafe to rip small pieces. It is not safe to put your hands close to the blade. Instead, rip a larger piece to obtain the desired piece. When a small width is to be ripped and the hand cannot be safely put between the blade and the rip fence, use one or more push sticks. A pattern is included on page 9 to make push sticks. Use them to hold the workpiece against the table and fence, and push the workpiece fully past the blade. See Figure 22.

Crosscutting

1.Remove the rip fence and place the miter gauge in the desired slot.

2.Adjust the blade height so that the blade is about 1/8" (3.2mm) higher than the top of the workpiece.

3.Hold the workpiece firmly against the miter gauge with the path of the blade in line with the desired cut location. Keep the workpiece an inch or so in front of the blade.

KEEP BOTH HANDS AWAY FROM THE BLADE AND THE PATH OF THE BLADE.

4.Start the saw motor and allow the blade to come up to speed.

5.While using both hands to keep the workpiece against the face of the miter gauge, and holding the workpiece flat against the table, slowly push the workpiece through the blade. See Figure 23.

6.Never try to pull the workpiece with the blade turning. Turn the switch off, allow the blade to stop, and carefully slide the workpiece out.

CAUTION: Never touch or hold onto the “free” or “cut off” end of the workpiece.

Bevel Crosscutting

This operation is the same as crosscutting except that the bevel angle is set to an angle other than 0°.

WARNING: Before connecting the table saw to the power source or operating the saw, always inspect the guard and splitter for proper alignment and clearance with saw blade. Check alignment after each change of bevel angle.

Mitering

This operation is the same as crosscutting except the miter gauge is locked at an angle other than 0°. Hold the work- piece FIRMLY against the miter gauge and feed the work- piece slowly into the blade (to prevent the workpiece from moving). See Figure 23.

MITER GAUGE OPERATION

To set your miter gauge, loosen the lock handle and move the miter gauge to the desired angle. The miter gauge has set stops and 90° and 45° left and right. To rotate the miter gauge beyond these stops, flip the stop plate up, as shown in Figure 21.

Compound Mitering

This is a combination of bevel crosscutting and mitering. Follow the instruction for both bevel crosscutting and mitering.

FIG. 24

DUST ACCESS

DOOR

HAIR PIN COTTERS

FIG. 25

HEIGHT

ADJUSTMENT

THREADS

Dado Cutting

CAUTION: Do not attempt to stack dado blades thicker than 13/16" (20mm). Do not use dado blades larger than 8" (200mm) diameter. When installing the dado stack, do not include the inner clamp washer. Replace it with the outer clamp washer, then install the blade stack, arbor nut, and tighten with the wrench supplied.

Since dado cuts are not through cuts, the cuts must be per- formed with the blade guard removed. To remove the blade guard, loosen the two bolts shown in Figure 10 and remove the guard assembly.

When using the dado, the special dado insert (also sold as an accessory) must be used.

Anytime a cut is required that is considerably wider than the saw kerf, a dado is used. A dado cut is commonly used to add support and line up a shelf for a cabinet, bookcase or some such project. When using the dado, the guard must be removed. Use EXTREME care when using the dado without the guard. If a deep cut is required. Use several successive

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DeWalt DW744 Bevel Ripping, Ripping Small Pieces, Bevel Crosscutting, Compound Mitering, Dado Cutting

DW744 specifications

The DeWalt DW744 is a highly regarded portable table saw that stands out in the woodworking and construction industries, known for its robust design and user-friendly features. This saw is ideal for both professional contractors and DIY enthusiasts, making it a versatile addition to any toolkit.

One of the main features of the DW744 is its powerful 15-amp motor, which delivers an impressive 4,800 RPM. This robust motor allows the saw to handle a variety of materials with ease, ensuring smooth cuts in both softwood and hardwood. The motor is coupled with a 10-inch carbide blade, providing a cutting capacity of up to 24 inches to the right and 12 inches to the left. This expansive cutting capacity makes it suitable for handling a wide range of projects, from framing to cabinetry.

The DW744 employs a rolling stand, which is designed for easy transport and setup. This feature is particularly valuable for contractors who frequently move from job site to job site. The stand is sturdy yet lightweight, allowing quick assembly and disassembly without compromising stability. Additionally, the saw's compact design offers an efficient footprint that can fit into tighter spaces without difficulty.

One of the standout technologies integrated into the DW744 is the Rack and Pinion Blade Positioning System. This innovative system enables precision adjustments of the blade height and angle, ensuring accurate cuts every time. Furthermore, the saw includes a dust collection port that helps maintain a cleaner workspace by connecting to a vacuum for efficient dust management. This feature not only enhances visibility during cutting but also contributes to a healthier working environment.

Safety is paramount in the design of the DW744, which includes several features aimed at protecting the user. The saw is equipped with a sturdy blade guard and anti-kickback pawls, reducing the risk of accidents. The power switch is conveniently positioned and designed to minimize accidental startup, enhancing the overall safety of the tool.

In summary, the DeWalt DW744 is distinguished by its powerful motor, extensive cutting capacity, portability, and user-friendly features. With innovations like the Rack and Pinion Blade Positioning System, robust safety features, and effective dust control, this portable table saw caters to the needs of a diverse range of users, making it a top choice in the market. Whether for professional use or home projects, the DW744 promises reliable performance and durability.