Assembly Drawing

Assembly Instructions

Please take the assembly hardware out of the hardware package box. Lay all the hardware out and take note for its locations. Follow the assembly instruction step by step to complete the assembly.

Step 1: Console Mast Assembly

1. Install console mast by carefully sliding it onto console mast receptor.

2. Insert 2pcs of M10 x 100mm bolts with lock washers through the lower set of holes on the receptor, into the console mast and to the welded nuts. Hand tightens them first.

3. Insert 2pcs of M10 x 100mm bolts with flat washers through the upper set of holes on the receptor, into the console mast and to the welded nuts. Hand tightens them too.

4. Finally tighten all 4 sets of bolts with attached Allen wrench.

5. Connect the plug of the main wire harness, coming out of the console mast, to the plug receptor coming out of base frame, taking care to install correctly. (See plug alignment marks)

6. Store the excess harness back into the console mast and base frame. This will keep the slack out of harness so that the wires will not be pinched and short out. Use the attached ty-warps to tighten down the wire harness onto console mast and base frame.

7. Place console mast covers in place and align it with each other.

8. Insert and tighten console mast cover with two screws (M5 x 8mm) using a Phillips screwdriver.

Step 2: Handrail Assembly

1. Attach right handrail (see the R mark on the handrail) onto the console mast at the right handrail axle.

2. Next, attach the right handrail to the right steparm. Insert the handrail/steparm axle through the hole in the steparm and through the tube at the bottom of handrail. Insert a M8 x 20 screw with lock washer and flat washer into steparm axle and tighten it using an Allen wrench and an open-end wrench on each side.

3. Insert the set-screw collar onto the handrail axle and tighten it with 2 set. screws, using attached Allen wrench. Please make sure there is no extra play for the handrail.

4. Assemble left handrail the same way as assembling the right handrail.

Step 3: Handrail & Steparm Covers Assembly

1. Attach a set of steparm covers onto steparm using 2pcs of M5 x 8mm screws and a Phillips screwdriver.

2. Attach a set of handrail covers onto handrail using 2pcs of M4 x40mm screws and nuts, using a Phillips screwdriver.

3. Install the soft handrail grip onto the handrail axle by pushing it onto the axle all the way.

4. Repeat the process of item 1, 2 and 3 for the other side.

Step 4: U Handlebar Assembly

1. Insert the hand pulse harness through the opening of the console mast and out of the console mounting plate.

2. Assemble the handlebar onto the mount and insert and tighten the two M8 x 35mm screws using an Allen wrench. Be sure not to pinch the hand pulse

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1180 Er Owner’s Manual

1180 Er Owner’s Manual

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Diamondback 1180 Er Assembly Drawing Assembly Instructions, Console Mast Assembly, Handrail Assembly, Handlebar Assembly
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1180 Er specifications

The Diamondback 1180 ER is a high-performance tactical vehicle, designed for versatility, durability, and operational efficiency in a variety of challenging environments. With a focus on advanced technology and robust engineering, the 1180 ER serves as a reliable platform for military and law enforcement agencies.

One of the standout features of the Diamondback 1180 ER is its modular design. This allows it to be easily configured for various missions, from reconnaissance to command and control, and even personnel transport. The vehicle's body is built with lightweight composite materials, ensuring optimal protection while minimizing weight. This feature enhances mobility and allows for a faster response in critical situations.

Powered by a potent diesel engine, the 1180 ER delivers impressive power and torque, enabling it to traverse rough terrain without compromising speed. The advanced suspension system provides superior handling and stability, making it suitable for urban environments as well as rugged off-road conditions. This adaptability is one of the key advantages of the vehicle, allowing operators to remain agile under varying operational demands.

The Diamondback 1180 ER also boasts state-of-the-art navigational and communication technologies. Equipped with integrated GPS and advanced communication systems, it ensures that troops maintain connectivity and situational awareness, even in remote areas. This technology enhances coordination during missions and improves the overall effectiveness of operations.

In terms of defensive capabilities, the 1180 ER is outfitted with ballistic protection, safeguarding personnel from potential threats on the battlefield. The vehicle can be equipped with additional armor packages and defensive systems, offering customizable protection that meets mission-specific requirements.

The ergonomic interior of the Diamondback 1180 ER ensures comfort for personnel while enabling quick access to controls and equipment. Ample space allows for a team of operators and gear to be transported efficiently, making it an invaluable asset during extended missions.

In conclusion, the Diamondback 1180 ER is an exemplary mix of innovation, versatility, and resilience, capable of meeting the diverse needs of military and law enforcement operations. With its modular design, powerful engine, advanced technology suite, and robust protective features, it stands out as a leader in the tactical vehicle market, ensuring that operators can execute their missions effectively and safely, no matter the scenario.
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