Component Operation and Maintenance, Checks and Adjustments

7.2Filters

Filters are usually the most neglected item in an environmental control system. To maintain efficient operation, they should be checked monthly and changed as required. Because replacement intervals vary with environmental condition and filter type, each unit is equipped with a filter clog switch. This warns of restricted airflow through the filter compartment by activating the Change Filter alarm.

•Turn power off before replacing filters.

•Deluxe filters can be replaced from either end by opening the end doors. On large chilled water units, filters can be replaced from the front. Removing the middle filters will allow you to remove the end ones. Install the new end filters first, then the middle ones.

•Replacement filters are commercially available in several efficiencies. For Deluxe units, refer to the Technical Data Manual or other documentation for filter sizes.

•After replacing the filter(s), test the operation of the filter clog switch. Turn the adjusting screw counter clockwise to trip the switch — this will energize the Change Filter alarm. To adjust the switch proceed as follows: With the fan running, set the switch to energize the light with clean filters. The unit panels must all be in place and closed to accurately find this point. Then turn the adjusting knob 1 turn clockwise, or to the desired filter change point.

7.3Blower Package

Periodic checks of the blower package include: belt, motor mounts, fan bearings, and impellers.

These units are manufactured with factory supplied adjustable motor sheaves. Due to variations in applications, a fixed motor pulley may be desired and can be substituted for the adjustable sheave after obtaining and confirming the desired air flow. This will reduce vibration and wear on the belts and pulleys. Consult the factory for more information.

7.3.1Fan Impellers and Bearings

Fan impellers should be periodically inspected and any debris removed. Check to see if they are tightly mounted on the fan shaft. Rotate the impellers and make sure they do not rub against the fan housing.

Bearings used on the units are permanently sealed and self-lubricating. They should be inspected for signs of wear when belts are adjusted. Shake the pulley and look for movement in the fan shaft. If any excessive movement is noticed, bearings should be replaced. However, the cause of the wear must be determined and corrected before returning the unit to operation.

7.3.2Belts

The drive belt should be checked monthly for signs of wear and proper tension. Pressing in on belts midway between the sheave and pulley should produce from 1/2" to 1" (12 to 25 mm) of movement. Belts that are too tight can cause excessive bearing wear.

Belt tension is adjusted by raising or lowering the fan motor base. To adjust the motor, loosen (but do not remove) the four motor mounting bolts. Turn adjustment bolt(s) on motor mounting base to adjust belt tension or to raise motor to remove belts. Tighten motor bolts after adjustment. If belt appears cracked or worn, it should be replaced with a matched belt (identically sized). With proper care, a belt should last several years.

NOTE

After adjusting or changing belts, always be certain that motor base nuts are tightened. Loose mounts will produce vibration that may damage the unit.

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Emerson VE, VH, DE, DH manual Filters, Blower Package, Fan Impellers and Bearings, Belts
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VE, DH, VH, DE specifications

Emerson is a well-known brand in the field of automation solutions, offering a range of products that cater to various industries. Among its diverse portfolio, Emerson’s products like DE (Digital Electronics), VH (Variable Frequency Drives), DH (Distributed Control Systems), and VE (Valve Positioners) stand out for their advanced features, cutting-edge technologies, and unique characteristics.

Digital Electronics (DE) from Emerson represents the backbone of modern automation systems. These devices are characterized by their highly reliable digital communication capabilities, providing robust solutions for process monitoring and control. DE products integrate seamlessly with various automation platforms, allowing for easy data exchange and system interoperability. The advanced analytics embedded in these systems enable predictive maintenance strategies, enhancing overall operational efficiency.

Variable Frequency Drives (VH) are integral to motor control technologies, maximizing energy efficiency in various applications. Emerson's VH drives are designed for flexibility, supporting multiple motor types and configurations. These drives utilize pulse width modulation (PWM) technology, allowing for precise speed control and improved application performance. Their built-in protection features help extend motor life, prevent downtime, and reduce maintenance costs. Furthermore, the user-friendly interfaces of VH drives facilitate quick setup and troubleshooting.

Distributed Control Systems (DH) from Emerson provide a holistic approach to managing complex industrial processes. They enable centralized control while ensuring that local operations continue seamlessly. DH systems are characterized by their modular architecture, making them highly scalable and adaptable to changing operational needs. Advanced control algorithms within these systems help optimize processes, ensuring maximum productivity. Additionally, their enhanced cybersecurity features protect critical industrial operations from potential threats.

Emerson's Valve Positioners (VE) play a crucial role in regulating flow and pressure in various processes. These devices provide precise positioning capabilities, enhancing the performance of control valves. The VE systems incorporate smart technologies such as adaptive control and diagnostics, allowing them to self-tune and deliver accurate performance over time. Their compact design and robust build ensure they operate effectively in challenging environments.

In summary, Emerson's DE, VH, DH, and VE offerings embody the latest innovations in automation technology. Their main features, including digital communication, energy efficiency, scalability, and precision control, cater to the diverse demands of modern industries. With these products, Emerson not only enhances operational efficiency but also paves the way for intelligent automation solutions that are crucial for the future of industrial processes.
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