Festool PI561556 Replacing the Guide Rail Splinter Guard, Changing the Motor Brushes, Procedure

Models: PD561432 PI561556 PD561556 PM561556

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Replacing the Guide Rail Splinter Guard

The splinter guard prevents splintering and chipping of the workpiece by holding the top edge of the workpiece down as the teeth of the sawblade move upward against it. The splinter guard needs to be replaced if it becomes damaged or worn.

1.Peel the original splinter guard away from the guide rail.

2.As needed, clean residual adhesive and debris from the guide rail.

3.Peel off the plastic backing from the new splinter guard to expose the adhesive.

4.Without stretching the rubber, carefully place the new splinter guard on the underside of the guide rail tight to the alignment rib.

5.Make sure the splinter guard is firmly pressed down to

the guide rail.

6.Trim the splinter guard as described on page 8.

Splinter

Friction

Guard

Strips

Alignment Rib

Changing the Motor Brushes

Festool does not condone brush replacement by the end user. Completion of this procedure by an unauthorized service center will void the tool’s warranty.

The motor brushes are graphite bars that provide an electri- cal connection between the motor controller and the rotat- ing armature. When the brushes have worn past their useful length, spring loaded wear pins are exposed that separate the brush from the armature contacts. This disables the motor to prevent damage. For a shorter break-in period without excessive arcing, new brushes have ribs that quickly form to the curve of the armature.

CAUTION! Make sure the power cord is unplugged before beginning this procedure.

Wear Pin

Used Brush

 

Terminal

Spade

 

Mounting

New Brush

Tab

 

Procedure

1.Unplug the saw.

2.Remove the four screws that secure the access cover to the motor, and remove the cover.

4.Remove the screw that secures each brush to the motor housing. Be careful not to drop the screws into the motor.

5.Carefully lift the brushes up to remove them.

6.Insert the new brushes into the motor, and reassemble the saw by reversing the previous steps.

Mounting Screws

Mounting

Screw

Wire

Terminal

Wire

Terminal

3.Lift the 2 wire connectors off the terminals on the brushes.

NOTICE: Take care to not pull on the red wires for the thermal sensor, or you may pull the sensor out of its pocket. The sensor is embedded in a thermally conductive paste.

Mounting

Screw

Thermal

Sensor

Supplemental Owner’s Manual

21

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Festool PI561556, PM561556, PD561556 Replacing the Guide Rail Splinter Guard, Changing the Motor Brushes, Procedure

PD561432, PI561556, PD561556, PM561556 specifications

The Festool PM561556, PD561556, PI561556, and PD561432 are innovative tools designed for professionals who demand precision and performance in their woodworking projects. Each tool in this series exhibits Festool's commitment to quality, efficiency, and user-oriented design, making them essential additions to any workshop.

One of the main features of the PM561556 is its advanced dust extraction system, which significantly reduces airborne particles during the cutting process. This system helps maintain a cleaner work environment and ensures that the surrounding area is free from debris, enhancing visibility and safety. Additionally, the tool boasts a powerful and durable motor, providing consistent performance even under heavy loads.

The PD561556 is equipped with a unique precision guide. This feature allows users to achieve accurate cuts consistently, no matter the material being worked on. The integrated laser guidance system further enhances accuracy, making it easier for users to follow their cutting lines with confidence. The ergonomic handle design ensures comfortable grip and reduces fatigue during extended use, making it particularly popular among professional woodworkers.

The PI561556 stands out with its versatile performance capabilities. It supports various cutter types and sizes, making it a flexible tool that can adapt to a broad range of applications. It also features user-friendly controls that allow for quick adjustments on the fly, which is crucial when working on multiple projects or varying materials.

Lastly, the PD561432 is designed for efficiency and ease of use. Its lightweight yet robust construction makes it portable without sacrificing durability. Built-in safety features ensure that users can operate the tool without risk, while its complementary accessories elevate functionality, allowing for more intricate work.

In conclusion, the Festool PM561556, PD561556, PI561556, and PD561432 deliver exceptional features and performance that cater to the needs of modern woodworkers. With advanced technologies, ergonomic design, and a strong focus on safety and precision, these tools represent the pinnacle of engineering excellence in the woodworking industry. For professionals seeking reliability and superior performance, these Festool models are an investment in quality craftsmanship that pays off in every project.