Frymaster 45 Series guide

45 SERIES GAS FRYERS SERVICE AND PARTS MANUAL

CHAPTER 1: Service Procedures
1.1	Functional Description	1-1
	Pilot Ignition System	1-1
	Control Options	1-1
	Interface Boards	1-1
	Thermostats and Temperature Probes	1-3
1.2	Accessing Fryers for Servicing	1-4
1.3	Checking the Burner Manifold Gas Pressure	1-4
1.4	Adjusting the Pilot Flame	1-5
1.5	Cleaning the Gas Valve Vent Tube	1-6
1.6	Adjusting Burner Ceramic Target Spacing and Alignment	1-6
1.7	Calibrating the Thermostat Control	1-6
1.8	Replacing Fryer Components	1-7
1.8.1	Replacing the Controller or Computer	1-7
1.8.2	Replacing the Operating Thermostat	1-8
1.8.3	Replacing the Temperature Probe	1-8
1.8.4	Replacing the Hi-Limit Thermostat in Fryers with Thermostat Controls	1-9

1.8.5Replacing the Hi-Limit Thermostat in Fryers with Other Than Thermostat Controls .1-10

1.8.6	Replacing the Heat Mode Indicator Light in Fryers with Thermostat Controls	1-10
1.8.7	Replacing the Power or Melt Cycle Switch in Fryers with Thermostat Controls	1-11
1.8.8	Replacing the Melt Cycle Timer in Fryers with Thermostat Controls	1-11
1.8.9	Replacing Burner Ceramic Targets	1-12
1.8.10	Replacing the Gas Valve	1-12
1.8.11	Replacing the Pilot Assembly or Thermopile	1-13
1.8.12	Replacing the Frypot	1-14
1.9	Troubleshooting and Problem Isolation	1-15
1.9.1	Ignition Failures	1-16
1.9.2	Improper Burner Functioning	1-17
1.9.3	Improper Temperature Control	1-18
1.9.4	Computer-Related Problems	1-19
1.9.5	Filtration Problems	1-20
1.9.6	Leakage Problems	1-22
1.9.7	Basket Lift Malfunctions	1-22
1.9.8	Interpretation of Digital Controller Lights	1-28
1.10	Troubleshooting Guides	1-28
1.10.1	Troubleshooting the 24 VAC Circuit in Units without Interface Boards	1-29
1.10.2	Troubleshooting the 24 VAC Circuit in Units with Interface Boards	1-30
1.10.3	Troubleshooting the Gas Valve	1-32
1.10.4	Troubleshooting the Thermostat	1-33
1.10.5	Troubleshooting the Temperature Probe	1-34
	Probe Resistance Chart	1-35
1.11	Wiring Diagrams	1-36