Model Number 005030-0 15kW 005028-0 20kW 005031-0 25kW
SHOULD ATTEMPT INSTALLATION
Owner’s Manual
Liquid-cooled, Prepackaged Standby Generators
INTRODUCTION
AUTHORIZED SERVICE DEALER LOCATION
OPERATION AND MAINTENANCE
HOW TO OBTAIN SERVICE
Liquid-cooled 15, 20 and 25 kW Generators
Table of Contents
Parts of the generator are rotating and/or hot
GENERAL HAZARDS
DANGER
Despite the safe design of this generator
STANDARDS INDEX
ELECTRICAL HAZARDS
FIRE HAZARDS
EXPLOSION HAZARDS
1.1 GENERATOR
1.2 TRANSFER SWITCH
1.3 AUTOMATIC TRANSFER SWITCH ATS MODE
1.4 ENGINEERED TRANSFER SWITCH 2-WIRE START GTS MODE
1.6 MAIN CIRCUIT BREAKER
1.8.1 LOW OIL PRESSURE SWITCH
1.8.2 HIGH COOLANT TEMPERATURE SWITCH
Figure 1.4 - Low Oil Pressure Switch
Figure 1.5- High Coolant Temperature Switch
1.8.6 LOW BATTERY
1.8.3 LOW COOLANT LEVEL SWITCH
1.9.1 UNPACKING PRECAUTIONS
1.11.1 ENGINE
1.11 SPECIFICATIONS
1.13 RECONFIGURING THE FUEL SYSTEM FOR LP VAPOR
1.12 FUEL CONSUMPTION
1.14 ENGINE OIL RECOMMENDATIONS
1.16 BEFORE INSTALLATION
Figure 1.8 - Reconfigure the Fuel System
1.15 COOLANT RECOMMENDATIONS
2.1.1 NFPA STANDARDS
2.1 STANDBY GENERATOR INSTALLATION
2.2 GENERATOR LOCATION
2.3 GENERATOR MOUNTING AND SUPPORT
2.5 EMERGENCY CIRCUIT ISOLATION METHOD
2.4 BASIC STANDBY ELECTRIC SYSTEM
2.6 TOTAL CIRCUIT ISOLATION METHOD
2.7 GROUNDING THE GENERATOR
If generator wires 23 and 194 are not wired to
2.9 AUTOMATIC TRANSFER SWITCH ATS MODE
Figure 2.3 - Connection Diagram ATS Mode
2.8 GENERATOR AC NEUTRAL CONNECTIONS
RECOMMENDED WIRE
2.10 ENGINEERED TRANSFER SWITCH 2-WIRE START GTS MODE
Figure 2.4 - Connection Diagram GTS Mode
MAXIMUM WIRE LENGTH
DO NOT cause flame or spark in battery area, and
2.11 BATTERY INSTALLATION
2.11.1 VENTED BATTERIES
DO NOT SMOKE when near batteries
2.12.3 FUEL SYSTEM
2.12.2 TRANSFER SWITCH
2.12 PREPARATION BEFORE START-UP
2.12.1 PRIOR TO INITIAL START-UP
3.1 CONTROL CONSOLE COMPONENTS
3.1.1 AUTO/OFF/MANUAL SWITCH
3.1.2 FAULT INDICATOR LEDS
3.1.5 SET EXERCISE TIME SWITCH
Figure 3.2 - Control Board Dip Switch Location
3.3 ENGINE GOVERNOR GAIN ADJUSTMENTS
3.6 WEEKLY EXERCISE CYCLE
Figure 3.3 - “Set Exercise Time” Switch
3.4 MANUAL RETRANSFER AND SHUTDOWN
3.5 AUTOMATIC OPERATION
If the DIP switch settings are not set correctly
3.7 CONTROL BOARD DIP SWITCH SETTINGS
3.8 VOLTAGE REGULATOR ADJUSTMENT
Figure 3.4 - Voltage Regulator
Figure 4.1 - Intake Manifold Installation
4.2 EXHAUST MANIFOLD PROCEDURE
4.3 INTAKE MANIFOLD PROCEDURE
4.1 MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES
4.6 OVERLOAD PROTECTION FOR ENGINE DC ELECTRICAL SYSTEM
4.4 CYLINDER HEAD PROCEDURE
Figure 4.2 - Cylinder Head Installation
4.5 COOLING SYSTEM
DANGER
4.8 MAINTENANCE OWNER/ OPERATOR CAN PERFORM
4.9.2 BATTERY
4.9 MISCELLANEOUS MAINTENANCE
4.8.11 CHANGING THE ENGINE AIR CLEANER
4.9.1 CLEANING THE GENERATOR
DANGER
4.9.3 BATTERY MAINTENANCE
4.9.4 BATTERY REPLACEMENT
PERIODIC REPLACEMENT PARTS
Remove the negative battery cable
4.10 SCHEDULED MAINTENANCE
Service Maintenance Interval Information
Turn off the battery charger turn OFF utility supply to ATS
Level
Maintenance
Level
Tasks
Level
Maintenance
Level
Level
CORRECTION
TROUBLESHOOTING POINTS
PROBLEM
CAUSE
Liquid-cooled 15, 20 and 25 kW Generators
Section 6 - Notes
Liquid-cooled 15, 20 and 25 kW Generators
Section 6 - Notes
Section 7 - Electrical Data
Wiring Diagram - 2.5L Engine 15kW & 20kW units -Drawing No. 0F2183-B
Liquid-cooled 15, 20 and 25 kW Generators
Section 7 - Electrical Data
Liquid-cooled 15, 20 and 25 kW Generators
Section 7 - Electrical Data
Section 7 - Electrical Data
Section 7 - Electrical Data
Wiring Diagram - 2.5L Engine 25kW unit -Drawing No. 0F1286-B
Liquid-cooled 15, 20 and 25 kW Generators
Section 7 - Electrical Data
Section 7 - Electrical Data
Electrical Schematic - 2.5L 25kW unit - Drawing No. 0F1287-B
Liquid-cooled 15, 20 and 25 kW Generators
Section 7 - Electrical Data
Section 8 - Exploded Views and Parts Lists
DESCRIPTION
Liquid-cooled 15
Section 8 - Exploded Views and Parts Lists
TO B
2-PLCS
Enclosure - Drawing No. 0F1645-H
Section 8 - Exploded Views and Parts Lists
DESCRIPTION
Liquid-cooled 15, 20 and 25 kW Generators
Liquid-cooled 15, 20 and 25 kW Generators
Section 8 - Exploded Views and Parts Lists
Control Panel 15kW and 20kW - Drawing No. 0F2267-D
Control Panel 15kW and 20kW - Drawing No. 0F2267-D
Section 8 - Exploded Views and Parts Lists
DESCRIPTION
Liquid-cooled 15, 20 and 25 kW Generators
Liquid-cooled 15, 20 and 25 kW Generators
Section 8 - Exploded Views and Parts Lists
Control Panel 25kW - Drawing No. 0E7615-C
Control Panel 25kW - Drawing No. 0E7615-C
Section 8 - Exploded Views and Parts Lists
DESCRIPTION
Liquid-cooled 15, 20 and 25 kW Generators
ONLY
Section 8 - Exploded Views and Parts Lists
13 17
STEPPER
DESCRIPTION
DESCRIPTION
HEAT SHIELD, EXHAUST MANIFOLD
Section 8 - Exploded Views and Parts Lists
0E1028A I/N
TO ENGINE
COVER
Fuel System - Drawing No. 0E9980-D
Section 8 - Exploded Views and Parts Lists
DESCRIPTION
Liquid-cooled 15, 20 and 25 kW Generators
LOCKTIGHT
LOCKTIGHT
LEADS
Section 8 - Exploded Views and Parts Lists
STR 390 35AD1 HSB 382MM LONG3.0L FORD & 2.5L FORD
ROTOR REPLACEMENT PARTS
DESCRIPTION
ROTOR 390 30KW 1P DIRECT HSB 3.0L FORD & 2.5L FORD
DESCRIPTION
DESCRIPTION
SCREW HHC M8-1.25 X 60 G8.8 FT
COATING
SECURE WIRE HARNESS
DESCRIPTION
ITEM 13 NEOPRENE
ADAPTER
DESCRIPTION
DESCRIPTION
TO THERMOSTAT
Installation Diagram - Drawing No. 0F1022-A
Section 9 - Installation Diagram
Liquid-cooled 15, 20 and 25 kW Generators
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE
PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES
EMISSION RELATED PARTS INCLUDE THE FOLLOWING
EMISSION CONTROL SYSTEM WARRANTY
Section 10 - Warranty
THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING