Generac Power Systems 004373-6, 004626-5 - page 35

Generac®Power Systems, Inc. 33

ITEM PART NO. QTY. DESCRIPTION

1 0C3594 10 ASSEMBLY M6 HINGE

2 0E3257 4 SCREW TH-FRM M6 W/CAP SHKPRF W

3 0A335940 SCREW BHSC M6-1.0 X 16 SS

4 * 0227695 WASHER SHAKEPROOF INT #10

5 0C2522 (A) 5 DOOR SMALL STD.WELD

6 0C2527 (A) 1 CORNER POST LH REAR

7 0C2528 (A) 1 CORNER POST RH REAR

8 0C2535 (A) 1 CORNER POST LH FRONT

90C2536 (A) 1 CORNER POST RH FRONT

10 0C2547 (A) 2 REAR BRACE TOP & BOTTOM

11 0F1255 (A) 4 BRACE SIDE TOP AND BOTTOM

12 0C2555 (A) 2 SIDE SUPPORT

13 0C2560A 1 ROOF ONE-PC WELD ALUMINUM

15 0D7904 (A) 1 FRONT BRACE TOP

16 0C2633 5 PLATE STRIKER

17 0C674920 SCREW PPHM M4-0.7 X 12 SS

18 0600695 PADDLE HANDLE LOCK

190C6748 20 NUT LOCK HEX M4-0.7 SS NYL INS

20 080490 20 WASHER FLAT #8 SS

21 087233 5 RIVET POP 3/16 X 1/4

22 0C4065 (A) 1 DUCT FRONT LH

23 0C4064 (A) 1 DUCT FRONT RH

24 0C4066 (A) 1 DUCT BOTTOM

25 0C4067 (A) 1 DUCT FRONT PANEL

26 0C4117A 1 DUCT FRONT TOP RH ALUMINUM

27 ** 077992 28 NUT HEX LOCK M6-1.0 SS NY INS

28 0C2634A 1 ASSEMBLY COVER ACCESS

290C2454 72 SCREW TH-FRM M6-1 X 16 N WA Z/JS

30 0221292 WASHER LOCK M8-5/16

31 042907 2 SCREW HHC M8-1.25 X 16 G8.8

32 022473 1 WASHER FLAT M6-1/4 ZINC

33 022097 1 WASHER LOCK M6-1/4

34 022127 1 NUT HEX 1/4-20 STEEL

35 0A9881 49.1 FT. GASKET DOOR RUBBER

36 0C3393 2 SCREW SHOULDER

390C3400 (A) 1 COVER EXHAUST HOLE

42 0C3397 4 FASTENER RATCHET

43 066760 39-3/8" STRIP SEALANT 1/8 X 1

44 022145 2 WASHER FLAT 5/16 ZINC

OPTIONAL COMPARTMENT MATERIALS:

ALL P/N'S WITH AN "A" SUFFIX INDICATE ALUMINUM MATERIAL OPTION.

* ONE PER PADDLE HANDLE

** ALUMINUM ENCLOSURE NOTE:ALL ENCLOSURE PANELS THAT FASTEN TO THE BASE FRAME MUST BE SECURED USING ITEM 2 & 29 THREAD

FORMING FASTENER AND ITEM 27 LOCK NUT.LOCK NUT IS TO BE INSTALLED AFTER THREAD FORMING FASTENER HAS PENETRATED THROUGH

EXTRUSIONS IN ENCLOSURE PANELS.ALL ROOF PANELS ARE TO BE SECURED IN THE SAME MANNER.

Section 8 — Exploded Views and Parts Lists

Guardian Liquid-cooled 40 kW Generators

Compartment - Drawing No. 0D8992-A

Contents

Main Owners Manual Liquid-cooled, Prepackaged Standby Generators Models: 004373-6 004626-5 INTRODUCTION READ THIS MANUAL THOROUGHLY CONTENTS OPERATION AND MAINTENANCE HOW TO OBTAIN SERVICE Page GENERAL HAZARDS WARNING: !! WARNING: ELECTRICAL HAZARDS FIRE HAZARDS EXPLOSION HAZARDS 1.1 UNPACKING/INSPECTION 1.1.1 LIFTI NG THE GENERATOR 1.2 THE GENERATOR 1.3 GENERATOR AC CONNECTION SYSTEMS Figure 1.1 Single-phase Generator AC Connection System 1.6 MAIN CIRCUIT BREAKER 1.7 ENGINE PROTECTIVE DEVICES 1.7.1 LOW OIL PRESSURE SWITCH Figure 1.2 Engine Protective Devices 1.7.2 HIGH COOLANT TEMP ERATURE SWITCH 1.9 FUEL REQUIREMENTS AND RECOMMENDATIONS 1.9.1 CONVERSION TO LP GAS VAPOR Section 1 General Information 1.10 ENGINE OIL RECOMMENDATIONS 1.11 COOLANT DANGER 1.12 EMISSIONS CONTROL SYSTEM Figure 1.4 - Emissions Control System 2.1 BASIC STANDBY ELECTRIC SYSTEM STANDBY GENERATOR INSTALLATION Figure 2.1 Basic Standby Electric System 2.2 EMERGENCY CIRCUIT ISOLATION METHOD 2.3 TOTAL CIRCUIT ISOLATION METHOD 2.4 GROUNDING THE GENERATOR Figure 2.2 Generator Grounding Lug (typical) 2.5 GENERATOR AC NEUTRAL CONNECT IONS 2.7 BATTERY INSTALLATION 2.7.1 VENTED BATTERIES 2.8 PREPARATION BEFORE START-UP 2.8.1 PRIOR TO INITIAL START-UP Figure 2.3 - Base Frame Cap Plugs 2.8.2 FUEL SYSTEM 2.8.3 GENERATOR SET LUBRICATION 3.1 CONTROL CONSOLE COMPONENTS Figure 3.1 Control Console 3.1.1 AC VOLTMETER 3.1.2 AC AMMETER 3.1.3 AC FREQUENCY METER 3.3 AUTOMATIC TRANSFER OPERATION 3.4 SEQUENCE OF AUTOMATIC OPERATION 3.5 ENGINE HEATER Figure 3.2 Engine Block Heater 3.6 WEEKLY EXERCISE CYCLE Figure 3.3 Set Exercise Switch on Control Panel 4.1 CHECKING THE ENGINE OIL LEVEL Figure 4.1 Oil Dipstick and Fill 4.2 CHANGING THE ENGINE OIL AND FILTER 4.2.1 ENGINE OIL R ECOMMENDATIONS Figure 4.2 Oil Filter 4.2.2 OIL AND FI LTER CHANGE PROCEDURE 4.3 CHANGING THE ENGINE AIR CLEANER 4.4 SPARK PLUGS Figure 4.4 Setting the Spark Plug Gap 4.5 BATTERY MAINTENANCE 4.5.1 BATTERY REPLACEMENT 4.6 COOLING SYSTEM 4.7 OVERLOAD PROTECTION FOR ENGINE DC ELECTRICAL SYSTEM 4.8 DC FUSE Figure 4.4 Location of 15-amp Fuse 4.9 ENGINE COOLANT 4.10 MISCELLAN EOUS MAINTENANCE 4.11 OUT OF SERVICE PROCEDU RE 4.11.1 REMOVAL FROM SERVICE 4.11.2 RETURN TO SERVICE 4.12 SERVICE SCHEDULE 5.1 TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Page S 1 CK UE T S1 G HZ LE Section 6 Electrical Data Wiring Diagram Pre-pack Panel (4.3L) Drawing No. 0D4992-A Electrical Schematic Pre-pack Panel (4.3L) Drawing No. 0D4993-A AM VM L TO F2 Guardian Liquid-cooled 40 kW Generator Wiring Diagram/Schematic Lower Panel Drawing No. 0D5997 EH P HM 183 26 GeneracPower Systems, Inc. GeneracPower Systems, Inc. 27 L PC E S E C1 OS SM ALT BAT AL T ID EH A CC Page Section 7 Exploded Views and Parts Lists 19 ( ONE PER SIDE ) Guardian Liquid-cooled 40 kW Generators Compartment - Drawing No. 0D8992-A Page 34 GeneracPower Systems, Inc. V Control Panel 4.3L Drawing No. 0D4995-F P ANEL FA C Page Page Page Page Page SC R O LL DETAI L Page Page Page Page Page Guardian Liquid-cooled 40 kW Generators 4.3L Radiator Drawing No. 0D7992-E Page Page Page Page Page Page Page Page Page Page Page Page Page CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURERS EMISSION CONTROL SYSTEM WARRANTY COVERAGE: PURCHASERS/OWNERS WARRANTY RESPONSIBILITIES: 1-800-333-1322 EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWING: GENERACPOWER SYSTEMS, INC. P.O. BOX 297 WHITEWATER, WI 53190 Revision (02/01/05)