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Generac Power Systems 004700-00 owner manual Appendix 1 - Notes, Recreational Vehicle Generator

Models: 004700-00

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Appendix 1 – Notes

Recreational Vehicle Generator

Page 36

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Generac Power Systems 004700-00 owner manual Appendix 1 - Notes, Recreational Vehicle Generator

Contents

Air-cooled Recreational Vehicle Generators This manual should remain with the unitModel QUIETPACT 40G AUTHORIZED SERVICE DEALER LOCATION ‹ CONTENTS‹ OPERATION AND MAINTENANCE ‹ HOW TO OBTAIN SERVICEPart II - Installation Instructions Table of ContentsSection 3 - Post-installation Start-up Adjustments GENERAL HAZARDS   WARNING  WARNING  DANGER ELECTRICAL HAZARDS   FIRE HAZARDS  EXPLOSION HAZARDS  1.1 GENERATOR IDENTIFICATION Model14,16 10/151.3 SAFETY 1.5 SPECIFICATIONS1.2 GENERATOR APPLICABILITY 1.4 GENERATOR AC CONNECTION SYSTEM‹ 1.5.5 GENERATOR ‹ 1.5.2 FUEL CONSUMPTION‹ 1.5.3 ENGINE OIL REQUIREMENTS ‹ 1.5.6 EMISSIONS COMPLIANCE PERIOD‹ 2.1.2 START/STOP SWITCH ‹ 2.4.1 INSTALLATION2.1 GENERATOR CONTROL PANEL 2.2 OPTIONAL REMOTE START/STOP PANEL2.5 STARTING THE GENERATOR ‹ 2.4.2 ENGINE LUBRICATION‹ 2.4.3 FUEL SUPPLY ‹ 2.4.4 COOLING AND VENTILATING AIR‹ 2.9.1 LOW OIL PRESSURE SWITCH ‹ 2.9.2 HIGH TEMPERATURE SWITCHFigure 2.2 - Low Oil Pressure and High Temperature Switches 2.6 STOPPING THE GENERATOR2.10 ADDITIONAL INFORMATION ‹ 2.9.3 FIELD BOOST‹ 2.10.1 25-HOUR BREAK-IN PERIOD ‹ 2.9.4 OVERVOLTAGE PROTECTIONFigure 3.1 - Oil Maintenance Features 3.1 CHECKING THE ENGINE OIL LEVEL3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER ‹ 2.10.4 OPERATION IN HIGH GRASS OR BRUSH3.3 MAINTAINING THE ENGINE AIR CLEANER ‹ 3.3.1 CLEANING THE FOAM PRECLEANERFigure 3.2 - Engine Air Cleaner ‹ 3.3.2 CLEANING OR REPLACING THE PAPER FILTER3.4 CLEAN AIR INTAKE 3.7 CLEAN SPARK ARRESTORFigure 3.3 - Cleaning Air Intake Figure 3.4 - Setting the Spark Plug Gap3.8 CLEANING THE GENERATOR 3.9 BATTERY MAINTENANCE‹ 3.9.1 WEEKLY ‹ 3.9.2 EVERY SIX MONTHS3.12 OUT OF SERVICE PROCEDURE 3.13 ADJUSTING VALVE CLEARANCE‹ 3.12.1 REMOVAL FROM SERVICE ‹ 3.12.2 RETURN TO SERVICE3.14 RV GENERATOR SERVICE INTERVAL Figure 3.8 - Tightening Jam NutINSTALLATION INSTRUCTIONS SHOULD ATTEMPT INSTALLATIONPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER  GENERAL HAZARDS DANGER  ELECTRICAL HAZARDS   EXPLOSION HAZARDS  FIRE HAZARDS  1.2 SAFETY 1.1 PURPOSE AND SCOPE OF THE MANUAL1.4 EQUIPMENT DESCRIPTION 1.5 GENERATOR ENGINE OPERATING SPEEDFigure 1.2 - Major Features and Dimensions Drawing No 0D8716VIEW FROM TOP 2.1 LOCATION AND SUPPORT ‹ 2.1.1 GENERATOR LOCATION‹ 2.1.2 GENERATOR SUPPORT Section 2 - Installation2.2 GENERATOR COMPARTMENTS ‹ 2.1.4 GENERATOR RESTRAINT‹ 2.2.2 COMPARTMENT CONSTRUCTION ‹ 2.2.1 COMPARTMENT SIZE‹ 2.2.4 ACOUSTICS ‹ 2.2.3 SOUND INSULATING MATERIALSFigure 2.6 - Types of Lock Seams DANGER‹ 2.2.5 COMPARTMENT FLOOR CUTOUTS Figure 2.7 - Typical Noise AbatementFigure 2.8 - Compartment Floor Cutout Drawing 0D8716-G DANGER‹ 2.3.2 TESTING THE INSTALLATION 2.3 COOLING AND VENTILATING AIR2.4 GASOLINE FUEL SYSTEM ‹ 2.3.1 GENERATOR AIRFLOW2.5 EXHAUST SYSTEM ‹ 2.4.1 FUEL TANK‹ 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines 2.4.2.2 Flexible Fuel Line‹ 2.5.2 EXHAUST SYSTEM SAFETY Figure 2.12 - Spark Arrestor Installation2.6 ELECTRICAL CONNECTIONS ‹ 2.5.1 SPARK ARRESTOR‹ 2.6.2 WIRING ‹ 2.6.1 ELECTRICAL JUNCTION BOX‹ 2.6.3 GENERATOR AC CONNECTIONS ‹ 2.6.4 CONDUIT‹ 2.6.5 ISOLATING DIFFERENT POWER SOURCES ‹ 2.6.6 POWER SUPPLY CORDFigure 2.14 - Transfer Switch Isolation Method 2.7 BATTERY INSTALLATION ‹ 2.7.1 RECOMMENDED BATTERY‹ 2.7.2 BATTERY CABLES ‹ 2.7.3 BATTERY CABLE CONNECTIONS3.1 POST INSTALLATION TESTS 3.4 TESTING UNDER LOAD3.3 INITIAL START 3.2 BEFORE INITIAL START-UP3.5 INSTALLATION CHECKLIST ‹ BATTERY INSTALLATION‹ OPTIONAL ACCESSORIES ‹ POST INSTALLATION TESTSAppendix 1 - Notes Recreational Vehicle GeneratorTROUBLESHOOTING GUIDE ProblemCause CorrectionAppendix 3 - Electrical Data Appendix 3 - Electrical Data 5551 TO CARBEnclosure -Drawing RecreationalVehiclePART NO. QTY DESCRIPTIONPART NO. QTY DESCRIPTIONAppendix 4 - Exploded Views and Parts Lists RecreationalAppendix 4 - Exploded Views and Parts Lists DESCRIPTIONAppendix 4 - Exploded Views and Parts Lists Recreational Vehicle Generator Control Panel - Drawing No. 0D8354-EDESCRIPTION 0830490Appendix 4 - Exploded Views and Parts Lists Recreational Vehicle GeneratorGN-220 H/SH Engine - Drawing No. 0D8355-S Part Appendix 4 - Exploded Views and Parts Lists DESCRIPTIONAppendix 4 - Exploded Views and Parts Lists Recreational Vehicle GeneratorGN-220 H/SH Engine - Drawing No. 0D8355-S Part Appendix 4 - Exploded Views and Parts Lists DESCRIPTIONCALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWING1 Utility 2 Lawn and Garden Equipment 3 Recreational Vehicle RV Generator 4 Industrial Mobile IM GeneratorGENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTY WARRANTY SCHEDULE - COMMERCIAL APPLICATIONSWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING