Manuals / Generac Power Systems / Lawn and Garden / Portable Generator

Generac Power Systems 004700-00 Part, Installation Instructions, Should Attempt Installation

Models: 004700-00

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PART II –

INSTALLATION INSTRUCTIONS

DANGER

ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS

SHOULD ATTEMPT INSTALLATION!!

Page 19

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Generac Power Systems 004700-00 Part, Installation Instructions, Only Qualified Electricians Or Contractors, Danger

Contents

This manual should remain with the unit Air-cooled Recreational Vehicle GeneratorsModel QUIETPACT 40G ‹ HOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATION‹ CONTENTS ‹ OPERATION AND MAINTENANCEAdjustments Part II - Installation InstructionsTable of Contents Section 3 - Post-installation Start-upDANGER  GENERAL HAZARDS  WARNING   WARNING  FIRE HAZARDS   ELECTRICAL HAZARDS  EXPLOSION HAZARDS  10/15 1.1 GENERATOR IDENTIFICATIONModel 14,161.4 GENERATOR AC CONNECTION SYSTEM 1.3 SAFETY1.5 SPECIFICATIONS 1.2 GENERATOR APPLICABILITY‹ 1.5.6 EMISSIONS COMPLIANCE PERIOD ‹ 1.5.5 GENERATOR‹ 1.5.2 FUEL CONSUMPTION ‹ 1.5.3 ENGINE OIL REQUIREMENTS2.2 OPTIONAL REMOTE START/STOP PANEL ‹ 2.1.2 START/STOP SWITCH‹ 2.4.1 INSTALLATION 2.1 GENERATOR CONTROL PANEL‹ 2.4.4 COOLING AND VENTILATING AIR 2.5 STARTING THE GENERATOR‹ 2.4.2 ENGINE LUBRICATION ‹ 2.4.3 FUEL SUPPLY2.6 STOPPING THE GENERATOR ‹ 2.9.1 LOW OIL PRESSURE SWITCH‹ 2.9.2 HIGH TEMPERATURE SWITCH Figure 2.2 - Low Oil Pressure and High Temperature Switches‹ 2.9.4 OVERVOLTAGE PROTECTION 2.10 ADDITIONAL INFORMATION‹ 2.9.3 FIELD BOOST ‹ 2.10.1 25-HOUR BREAK-IN PERIOD‹ 2.10.4 OPERATION IN HIGH GRASS OR BRUSH Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER‹ 3.3.2 CLEANING OR REPLACING THE PAPER FILTER 3.3 MAINTAINING THE ENGINE AIR CLEANER‹ 3.3.1 CLEANING THE FOAM PRECLEANER Figure 3.2 - Engine Air CleanerFigure 3.4 - Setting the Spark Plug Gap 3.4 CLEAN AIR INTAKE3.7 CLEAN SPARK ARRESTOR Figure 3.3 - Cleaning Air Intake‹ 3.9.2 EVERY SIX MONTHS 3.8 CLEANING THE GENERATOR3.9 BATTERY MAINTENANCE ‹ 3.9.1 WEEKLY‹ 3.12.2 RETURN TO SERVICE 3.12 OUT OF SERVICE PROCEDURE3.13 ADJUSTING VALVE CLEARANCE ‹ 3.12.1 REMOVAL FROM SERVICEFigure 3.8 - Tightening Jam Nut 3.14 RV GENERATOR SERVICE INTERVALONLY QUALIFIED ELECTRICIANS OR CONTRACTORS INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PART GENERAL HAZARDS  NOTICE TO INSTALLERDANGER  EXPLOSION HAZARDS   ELECTRICAL HAZARDS  FIRE HAZARDS  1.5 GENERATOR ENGINE OPERATING SPEED 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.4 EQUIPMENT DESCRIPTION0D8716 Figure 1.2 - Major Features and Dimensions Drawing NoVIEW FROM TOP Section 2 - Installation 2.1 LOCATION AND SUPPORT‹ 2.1.1 GENERATOR LOCATION ‹ 2.1.2 GENERATOR SUPPORT‹ 2.2.1 COMPARTMENT SIZE 2.2 GENERATOR COMPARTMENTS‹ 2.1.4 GENERATOR RESTRAINT ‹ 2.2.2 COMPARTMENT CONSTRUCTIONDANGER ‹ 2.2.4 ACOUSTICS‹ 2.2.3 SOUND INSULATING MATERIALS Figure 2.6 - Types of Lock SeamsDANGER ‹ 2.2.5 COMPARTMENT FLOOR CUTOUTSFigure 2.7 - Typical Noise Abatement Figure 2.8 - Compartment Floor Cutout Drawing 0D8716-G‹ 2.3.1 GENERATOR AIRFLOW ‹ 2.3.2 TESTING THE INSTALLATION2.3 COOLING AND VENTILATING AIR 2.4 GASOLINE FUEL SYSTEM2.4.2.2 Flexible Fuel Line 2.5 EXHAUST SYSTEM‹ 2.4.1 FUEL TANK ‹ 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines‹ 2.5.1 SPARK ARRESTOR ‹ 2.5.2 EXHAUST SYSTEM SAFETYFigure 2.12 - Spark Arrestor Installation 2.6 ELECTRICAL CONNECTIONS‹ 2.6.4 CONDUIT ‹ 2.6.2 WIRING‹ 2.6.1 ELECTRICAL JUNCTION BOX ‹ 2.6.3 GENERATOR AC CONNECTIONS‹ 2.6.6 POWER SUPPLY CORD ‹ 2.6.5 ISOLATING DIFFERENT POWER SOURCESFigure 2.14 - Transfer Switch Isolation Method ‹ 2.7.3 BATTERY CABLE CONNECTIONS 2.7 BATTERY INSTALLATION‹ 2.7.1 RECOMMENDED BATTERY ‹ 2.7.2 BATTERY CABLES3.2 BEFORE INITIAL START-UP 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD 3.3 INITIAL START‹ POST INSTALLATION TESTS 3.5 INSTALLATION CHECKLIST‹ BATTERY INSTALLATION ‹ OPTIONAL ACCESSORIESRecreational Vehicle Generator Appendix 1 - NotesCorrection TROUBLESHOOTING GUIDEProblem CauseAppendix 3 - Electrical Data Appendix 3 - Electrical Data RecreationalVehicle 5551TO CARB Enclosure -DrawingDESCRIPTION PART NO. QTYDESCRIPTION PART NO. QTYRecreational Appendix 4 - Exploded Views and Parts ListsDESCRIPTION Appendix 4 - Exploded Views and Parts ListsRecreational Vehicle Generator Control Panel - Drawing No. 0D8354-E Appendix 4 - Exploded Views and Parts Lists0830490 DESCRIPTIONRecreational Vehicle Generator Appendix 4 - Exploded Views and Parts ListsGN-220 H/SH Engine - Drawing No. 0D8355-S Part DESCRIPTION Appendix 4 - Exploded Views and Parts ListsRecreational Vehicle Generator Appendix 4 - Exploded Views and Parts ListsGN-220 H/SH Engine - Drawing No. 0D8355-S Part DESCRIPTION Appendix 4 - Exploded Views and Parts ListsPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE3 Recreational Vehicle RV Generator 4 Industrial Mobile IM Generator EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING 1 Utility 2 Lawn and Garden EquipmentTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS