Preparing for Installation | Conair UGR003/0800 specs

PREPARING FOR INSTALLATION

Plan the location. Make sure the area where the robot is installed has the following:

●A grounded power source. Check the robot’s serial tag for the correct amps, voltage, phase, and cycle. All wiring should be completed by qualified personnel and comply with your region’s electrical codes.

●Air pressure source. The robot requires a working pressure of 80 PSI and a maximum pressure of 100 PSI for gripping and vacuum release.

●Clearance for safe operation and maintenance. Make sure there is enough clearance around the robot for movement, maintenance and servicing. Be sure the robot has proper clearance to avoid structures, utilities, overhead cranes, material hoppers and loading pipes, as well as other machines and equipment. Be sure that the maximum envelope is clearly marked and protected from entry by personnel during operation. The maxi- mum envelope is the volume of space encompassing the maximum designed movement of ALL robot parts, including the end of arm tooling, work piece and attachments.

Perform the installation in the following order:

❒Prepare the platen.

❒Move the robot into position on the platen and attach.

❒Connect the robot cables.

❒Adjust the grip and strip movement WITHOUT air pressure (manually move the arm).

❒Attach air line and apply pressure.

❒Make adjustments to the robot (grip, speed, etc.)

❒Run robot in manual mode, making any adjustments needed to prevent damage to the robot, mold machine, and parts. Check interface to assure that mold machine does not close on robot arm.

❒Run robot in automatic mode. Do this step only after robot has been thoroughly tested in the manual mode to prevent damage to equipment and parts.

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INSTALLATION

UCR-150L Robot

UGR003/0900

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Conair UGR003/0800 manual Preparing for Installation

Contents

UCR-150L Robot Date Document Number Table of Contents Introduction Maintenance Introduction Purpose User Guide HOW the User Guide is OrganizedYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description What is ROBOT?Typical Applications HOW Robot Works Robot Features Wrist flip cylinder Specifications Front view Side view Optional Equipment Extended strip strokeEnd-of-arm tooling Installation Unpacking the Boxes Remove all packing material Installation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L Robot Connecting the Robot Positioning the Robot Check to see what the power output is from Connect the SPI connector cable intoPlug the hand-held control into the control Open the mold Hold the main arm and loosen the arm height Setting Gripper PositionTighten the adjustment screws on the block Set the gripper height to the sprue Setting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification Switch Adjusting the Speed Verifying Electrical Interface Verifying motion controls permissives Verifying the Inputs Mold Full Open Manual Testing Automatic Testing Press the Stop buttonPress the Auto/Recycle button Page Operation Hand Control Features Before Starting Starting the Robot Stopping the RobotEmergency Stopping Viewing Information Grips Operating Manually Starting Automatic Operation Use the Up and Down arrows Choosing the MoldPress the Program button Press the Enter button Programming Motion Sequence Press Stop buttonPress Program button Use the Forward arrow Continue to move through the motion Programming HOME, Grip Vacuum Positions Press the Function button Choose the function and settings you want Use the right arrow to choose the settingPress the Stop button to continue Monitoring INPUT/OUTPUT Inputs Press the Time button Setting Timer ValuesEnter the new timer value Press the Forward button Choosing Timer Settings Timer Setting Description LCD Displays Adjusting Traverse Movement Restarting Automatic Operation Answering AN AlarmOpen the safety door and verify that there is Use the Motion Control buttons Maintenance Maintenance Features Maintenance Preventative Maintenance Schedule Daily Monthly Be sure the main power is disconnected Checking Electrical Connections Troubleshooting Identifying Cause of a Problem Before BeginningFEW Words of Caution Error Display Area of problem Symptom Possible cause Solution Robot Does not Cycle Safety interlock is on. Check the output and wiring Mold is Not Working Properly ARM is Not Working Properly Strip Motion Is not Working There is no Horizontal Motion Gripper Does not Work Gripper does not work There is no vac Air pressure is incor Uum Rect WE’RE Here to Help HOW to Contact Customer Service Before YOUFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B