Connecting AIR Pressure | Conair UGR003/0800 guide

CONNECTING AIR PRESSURE

Attach the shop air line to the robot at the air line hose con- nection. Air pressure should be 80 PSI working pressure and 100 PSI maximum pressure. Do not connect and turn on the air until AFTER setting the gripper position and strip move- ment.

ADJUSTING THE

SPRUE

VERIFICATION

SWITCH

To ensure proper part/sprue verification, adjust the LS-4 switch.

1 Press the Manual button

to place the robot in manual mode.

2 Press the Grip (On/Off) button

to cycle the gripper open and closed.

3

Place a sprue into the open gripper

jaws and press the Grip button to grip the sprue. The grip- per should grip the sprue enough to be able to lift it, but not deform or break it.

4

Adjust the LS-4 proximity sensor if needed.

Loosen the adjustment screws and slide the sensor up or down.

Adjustment screws

LS-4 proximity sensor

5

When adjusted, tighten the screws securely.

NOTE: Check this verification regularly to ensure the robot is correctly verifying the part/sprue removal. The gripper may need reset if the sprue diameter changes (due to mold changes). If the gripper crushes the sprue, a grip regulator can be added to decrease the pressure used to grip the sprue.

3-10

INSTALLATION

UCR-150L Robot

UGR003/0900

Image 24

Conair UGR003/0800 manual Connecting AIR Pressure, Adjusting Sprue Verification Switch

Contents

UCR-150L Robot Date Document Number Table of Contents Introduction Maintenance Introduction Purpose User Guide HOW the User Guide is OrganizedYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description What is ROBOT?Typical Applications HOW Robot Works Robot Features Wrist flip cylinder Specifications Front view Side view Optional Equipment Extended strip strokeEnd-of-arm tooling Installation Unpacking the Boxes Remove all packing material Installation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L Robot Connecting the Robot Positioning the Robot Check to see what the power output is from Connect the SPI connector cable intoPlug the hand-held control into the control Setting Gripper Position Tighten the adjustment screws on the blockOpen the mold Hold the main arm and loosen the arm height Set the gripper height to the sprue Setting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification Switch Adjusting the Speed Verifying Electrical Interface Verifying motion controls permissives Verifying the Inputs Mold Full Open Manual Testing Automatic Testing Press the Stop buttonPress the Auto/Recycle button Page Operation Hand Control Features Before Starting Starting the Robot Stopping the RobotEmergency Stopping Viewing Information Grips Operating Manually Starting Automatic Operation Choosing the Mold Press the Program buttonUse the Up and Down arrows Press the Enter button Programming Motion Sequence Press Stop buttonPress Program button Use the Forward arrow Continue to move through the motion Programming HOME, Grip Vacuum Positions Press the Function button Choose the function and settings you want Use the right arrow to choose the settingPress the Stop button to continue Monitoring INPUT/OUTPUT Inputs Setting Timer Values Enter the new timer valuePress the Time button Press the Forward button Choosing Timer Settings Timer Setting Description LCD Displays Adjusting Traverse Movement Answering AN Alarm Open the safety door and verify that there isRestarting Automatic Operation Use the Motion Control buttons Maintenance Maintenance Features Maintenance Preventative Maintenance Schedule Daily Monthly Be sure the main power is disconnected Checking Electrical Connections Troubleshooting Identifying Cause of a Problem Before BeginningFEW Words of Caution Error Display Area of problem Symptom Possible cause Solution Robot Does not Cycle Safety interlock is on. Check the output and wiring Mold is Not Working Properly ARM is Not Working Properly Strip Motion Is not Working There is no Horizontal Motion Gripper Does not Work Gripper does not work There is no vac Air pressure is incor Uum Rect WE’RE Here to Help HOW to Contact Customer Service Before YOUFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B