Robot Does not Cycle | Conair UGR003/0800 instruction

THE ROBOT

DOES NOT

CYCLE

There are several reasons the robot does not cycle. You need to check electrical connections, fuses, and the automatic set- ting.

Symptom

Possible cause Solution

◆ The robot does	Electrical connections
not cycle.	are not correct.

Check that:

❒The robot is plugged into a power source.

❒The main power source is on.

❒The interface cables are connected.

❒The fuses are good.

❒The power to the press is on.

◆Automatic oper- ation is not avail- able.

The press is not set for	Check that the interface wiring
auto.	is properly connected.

The robot is not in Home	Return the robot to Home
position.	using the Manual button on the
	hand control.

6-4

TROUBLESHOOTING UCR-150L Robot

UGR003/0900

Image 56

Conair UGR003/0800 manual Robot Does not Cycle, Symptom Possible cause Solution

Contents

UCR-150L Robot Date Document Number Table of Contents Introduction Maintenance Introduction Your Responsibility AS a User Purpose User GuideHOW the User Guide is Organized Read this SO no ONE Gets Hurt Page Description Typical Applications What isROBOT? HOW Robot Works Robot Features Wrist flip cylinder Specifications Front view Side view End-of-arm tooling Optional EquipmentExtended strip stroke Installation Unpacking the Boxes Remove all packing material Installation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L Robot Connecting the Robot Positioning the Robot Plug the hand-held control into the control Check to see what the power output is fromConnect the SPI connector cable into Setting Gripper Position Tighten the adjustment screws on the blockOpen the mold Hold the main arm and loosen the arm height Set the gripper height to the sprue Setting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification Switch Adjusting the Speed Verifying Electrical Interface Verifying motion controls permissives Verifying the Inputs Mold Full Open Manual Testing Press the Auto/Recycle button Automatic TestingPress the Stop button Page Operation Hand Control Features Before Starting Emergency Stopping Starting the RobotStopping the Robot Viewing Information Grips Operating Manually Starting Automatic Operation Choosing the Mold Press the Program buttonUse the Up and Down arrows Press the Enter button Press Program button Programming Motion SequencePress Stop button Use the Forward arrow Continue to move through the motion Programming HOME, Grip Vacuum Positions Press the Function button Press the Stop button to continue Choose the function and settings you wantUse the right arrow to choose the setting Monitoring INPUT/OUTPUT Inputs Setting Timer Values Enter the new timer valuePress the Time button Press the Forward button Choosing Timer Settings Timer Setting Description LCD Displays Adjusting Traverse Movement Answering AN Alarm Open the safety door and verify that there isRestarting Automatic Operation Use the Motion Control buttons Maintenance Maintenance Features Maintenance Preventative Maintenance Schedule Daily Monthly Be sure the main power is disconnected Checking Electrical Connections Troubleshooting FEW Words of Caution Identifying Cause of a ProblemBefore Beginning Error Display Area of problem Symptom Possible cause Solution Robot Does not Cycle Safety interlock is on. Check the output and wiring Mold is Not Working Properly ARM is Not Working Properly Strip Motion Is not Working There is no Horizontal Motion Gripper Does not Work Gripper does not work There is no vac Air pressure is incor Uum Rect From outside the United States, call WE’RE Here to Help HOW to Contact Customer ServiceBefore YOU Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B