Maintenance Features | Conair UGR003/0800 specs

MAINTENANCE FEATURES

The UCR-150L Robot models need regular, scheduled mainte- nance for peak performance. Among the features that require maintenance are:

❐Mechanical parts

❐Electrical parts

WARNINGS AND CAUTIONS

To maintain the best performance of the robot, it must be inspected regularly. Maintenance includes a daily, weekly, quarterly, and semi-annual (every 6 months) schedule.

Use this maintenance schedule as a guide. You may need to shorten the time of the maintenance schedule, depending on how often you use the robot.

Follow all precautions and warnings when working on the equipment.

WARNING: Improper installation, operation, or servicing may result in equipment damage or personal injury.

This equipment should only be installed, adjust- ed, and serviced by qualified technical person- nel who are familiar with the construction, oper- ation, and potential hazards of this type of machine.

Be sure the robot has proper clearance to avoid structures, utilities, overhead cranes, material hoppers and loading pipes, as well as other machines and equipment.

Be sure that the maximum envelope is clearly marked and protected from entry by personnel during operation. The maximum envelope is the volume of space encompassing the maximum designed movement of ALL robot parts, includ- ing the end of arm tooling, work piece and attachments.

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MAINTENANCE

UCR-150L Robot

UGR003/0900

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Conair UGR003/0800 manual Maintenance Features

Contents

UCR-150L Robot Date Document Number Table of Contents Introduction Maintenance Introduction Purpose User Guide HOW the User Guide is OrganizedYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description What is ROBOT?Typical Applications HOW Robot Works Robot Features Wrist flip cylinder Specifications Front view Side view Optional Equipment Extended strip strokeEnd-of-arm tooling Installation Unpacking the Boxes Remove all packing material Installation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L Robot Connecting the Robot Positioning the Robot Check to see what the power output is from Connect the SPI connector cable intoPlug the hand-held control into the control Setting Gripper Position Tighten the adjustment screws on the blockOpen the mold Hold the main arm and loosen the arm height Set the gripper height to the sprue Setting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification Switch Adjusting the Speed Verifying Electrical Interface Verifying motion controls permissives Verifying the Inputs Mold Full Open Manual Testing Automatic Testing Press the Stop buttonPress the Auto/Recycle button Page Operation Hand Control Features Before Starting Starting the Robot Stopping the RobotEmergency Stopping Viewing Information Grips Operating Manually Starting Automatic Operation Choosing the Mold Press the Program buttonUse the Up and Down arrows Press the Enter button Programming Motion Sequence Press Stop buttonPress Program button Use the Forward arrow Continue to move through the motion Programming HOME, Grip Vacuum Positions Press the Function button Choose the function and settings you want Use the right arrow to choose the settingPress the Stop button to continue Monitoring INPUT/OUTPUT Inputs Setting Timer Values Enter the new timer valuePress the Time button Press the Forward button Choosing Timer Settings Timer Setting Description LCD Displays Adjusting Traverse Movement Answering AN Alarm Open the safety door and verify that there isRestarting Automatic Operation Use the Motion Control buttons Maintenance Maintenance Features Maintenance Preventative Maintenance Schedule Daily Monthly Be sure the main power is disconnected Checking Electrical Connections Troubleshooting Identifying Cause of a Problem Before BeginningFEW Words of Caution Error Display Area of problem Symptom Possible cause Solution Robot Does not Cycle Safety interlock is on. Check the output and wiring Mold is Not Working Properly ARM is Not Working Properly Strip Motion Is not Working There is no Horizontal Motion Gripper Does not Work Gripper does not work There is no vac Air pressure is incor Uum Rect WE’RE Here to Help HOW to Contact Customer Service Before YOUFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B