What is, Robot?, Typical Applications | Conair UGR003/0800 manual

WHAT IS THE

UCR-150L

ROBOT?

The Conair UCR-150L Robot is a pneumatic robot that removes the sprue/part from the injection molding machine. The UCR-150L minimizes injection machine pause time with a fast take-out time (1.5 second) by utilizing the slide cylinder in addition to the main arm cylinder.

The robot is mounted on a fixed platen on the injection mold machine. When the mold-open-complete signal goes from the mold machine to the robot controller, the strip frame slides down at the same time the main cylinder arm enters the mold area; the gripper grips the sprue/part and removes the item to a designated area. When the arm moves outside the mold area the robot can release the sprue/part with or without the option- al second descent.

TYPICAL

APPLICATIONS

Conair UCR-150L Robot isideal for applications requiring quick, consistent part removal. The robot exchanges signals via the SPI interface on the mold machine to ensure pre- dictable, constant cycle times. This feature avoids setup prob- lems and allows accurate time quoting for production and maintenance schedules.

Use the UCR-150L Robot to eliminate common problems:

●inconsistent cycle times

●improper part/sprue separation

●unsafe sprue/part removal

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DESCRIPTION

UCR-150L Robot

UGR003/0900

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Conair UGR003/0800 manual What is, Robot?, Typical Applications

Contents

UCR-150L Robot Date Document Number Table of Contents Introduction Maintenance Introduction HOW the User Guide is Organized Purpose User GuideYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description ROBOT? What isTypical Applications HOW Robot Works Robot Features Wrist flip cylinder Specifications Front view Side view Extended strip stroke Optional EquipmentEnd-of-arm tooling Installation Unpacking the Boxes Remove all packing material Installation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L Robot Connecting the Robot Positioning the Robot Connect the SPI connector cable into Check to see what the power output is fromPlug the hand-held control into the control Open the mold Hold the main arm and loosen the arm height Setting Gripper PositionTighten the adjustment screws on the block Set the gripper height to the sprue Setting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification Switch Adjusting the Speed Verifying Electrical Interface Verifying motion controls permissives Verifying the Inputs Mold Full Open Manual Testing Press the Stop button Automatic TestingPress the Auto/Recycle button Page Operation Hand Control Features Before Starting Stopping the Robot Starting the RobotEmergency Stopping Viewing Information Grips Operating Manually Starting Automatic Operation Use the Up and Down arrows Choosing the MoldPress the Program button Press the Enter button Press Stop button Programming Motion SequencePress Program button Use the Forward arrow Continue to move through the motion Programming HOME, Grip Vacuum Positions Press the Function button Use the right arrow to choose the setting Choose the function and settings you wantPress the Stop button to continue Monitoring INPUT/OUTPUT Inputs Press the Time button Setting Timer ValuesEnter the new timer value Press the Forward button Choosing Timer Settings Timer Setting Description LCD Displays Adjusting Traverse Movement Restarting Automatic Operation Answering AN AlarmOpen the safety door and verify that there is Use the Motion Control buttons Maintenance Maintenance Features Maintenance Preventative Maintenance Schedule Daily Monthly Be sure the main power is disconnected Checking Electrical Connections Troubleshooting Before Beginning Identifying Cause of a ProblemFEW Words of Caution Error Display Area of problem Symptom Possible cause Solution Robot Does not Cycle Safety interlock is on. Check the output and wiring Mold is Not Working Properly ARM is Not Working Properly Strip Motion Is not Working There is no Horizontal Motion Gripper Does not Work Gripper does not work There is no vac Air pressure is incor Uum Rect Before YOU WE’RE Here to Help HOW to Contact Customer ServiceFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B