Before Beginning, FEW Words of Caution | Conair UGR003/0800 guide

BEFORE BEGINNING

You can avoid most problems by following the recommended installation, operation and maintenance procedures outlined in this User Guide. If you have a problem, this section will help you determine the cause and tell you how to fix it.

Find any wiring, parts, and assembly diagrams that were shipped with your equipment. These are the best reference for correcting a problem. The diagrams will note any custom fea- tures or options not covered in this User Guide.

Verify that you have all instructional materials related to the robot. Additional details about troubleshooting and repairing specific components are found in these materials.

Check that you have manuals for other equipment connected in the system. Troubleshooting may require investigating other equipment attached to, or connected with the robot.

A FEW WORDS OF CAUTION

WARNING: Improper installation, oper- ation, or servicing may result in equipment damage or personal injury.

This equipment should only be installed, adjust- ed, and serviced by qualified technical person- nel who are familiar with the construction, oper- ation, and potential hazards of this type of machine.

All wiring, disconnects, and fuses should be installed and adjusted by qualified electrical technicians in accordance with electrical codes in your region. Always maintain a safe ground. Do not operate the equipment at power levels other than what is specified on the machine serial tag and data plate.

WARNING: Electrical hazard

Before performing maintenance or repairs on this product, disconnect and lock out electrical power sources to prevent injury from unexpect- ed energization or start-up.

IDENTIFYING THE

CAUSE OF A

PROBLEM

The Troubleshooting section covers problems directly related to the operation and maintenance of the robot. This section does not provide solutions to problems that originate with other equipment. Additional troubleshooting help can be found in manuals supplied with the other equipment.

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TROUBLESHOOTING UCR-150L Robot

UGR003/0900

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Conair UGR003/0800 manual Before Beginning, FEW Words of Caution, Identifying Cause of a Problem

Contents

UCR-150L Robot Date Document Number Table of Contents Introduction Maintenance Introduction Purpose User Guide HOW the User Guide is OrganizedYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description What is ROBOT?Typical Applications HOW Robot Works Robot Features Wrist flip cylinder Specifications Front view Side view Optional Equipment Extended strip strokeEnd-of-arm tooling Installation Unpacking the Boxes Remove all packing material Installation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L Robot Connecting the Robot Positioning the Robot Check to see what the power output is from Connect the SPI connector cable intoPlug the hand-held control into the control Open the mold Hold the main arm and loosen the arm height Setting Gripper PositionTighten the adjustment screws on the block Set the gripper height to the sprue Setting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification Switch Adjusting the Speed Verifying Electrical Interface Verifying motion controls permissives Verifying the Inputs Mold Full Open Manual Testing Automatic Testing Press the Stop buttonPress the Auto/Recycle button Page Operation Hand Control Features Before Starting Starting the Robot Stopping the RobotEmergency Stopping Viewing Information Grips Operating Manually Starting Automatic Operation Use the Up and Down arrows Choosing the MoldPress the Program button Press the Enter button Programming Motion Sequence Press Stop buttonPress Program button Use the Forward arrow Continue to move through the motion Programming HOME, Grip Vacuum Positions Press the Function button Choose the function and settings you want Use the right arrow to choose the settingPress the Stop button to continue Monitoring INPUT/OUTPUT Inputs Press the Time button Setting Timer ValuesEnter the new timer value Press the Forward button Choosing Timer Settings Timer Setting Description LCD Displays Adjusting Traverse Movement Restarting Automatic Operation Answering AN AlarmOpen the safety door and verify that there is Use the Motion Control buttons Maintenance Maintenance Features Maintenance Preventative Maintenance Schedule Daily Monthly Be sure the main power is disconnected Checking Electrical Connections Troubleshooting Identifying Cause of a Problem Before BeginningFEW Words of Caution Error Display Area of problem Symptom Possible cause Solution Robot Does not Cycle Safety interlock is on. Check the output and wiring Mold is Not Working Properly ARM is Not Working Properly Strip Motion Is not Working There is no Horizontal Motion Gripper Does not Work Gripper does not work There is no vac Air pressure is incor Uum Rect WE’RE Here to Help HOW to Contact Customer Service Before YOUFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B