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Generac Power Systems 004700-00 owner manual Air-cooled Recreational Vehicle Generators

Models: 004700-00

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Owner’s Manual and Installation Instructions

Air-cooled Recreational

Vehicle Generators

• Model: 004700-0

QUIETPACT 40G

This manual should remain with the unit.

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Generac Power Systems 004700-00 owner manual Air-cooled Recreational Vehicle Generators, Model QUIETPACT 40G

Contents

This manual should remain with the unit Air-cooled Recreational Vehicle GeneratorsModel QUIETPACT 40G ‹ CONTENTS AUTHORIZED SERVICE DEALER LOCATION‹ OPERATION AND MAINTENANCE ‹ HOW TO OBTAIN SERVICETable of Contents Part II - Installation InstructionsSection 3 - Post-installation Start-up Adjustments WARNING   GENERAL HAZARDS  WARNING  DANGER FIRE HAZARDS   ELECTRICAL HAZARDS  EXPLOSION HAZARDS  Model 1.1 GENERATOR IDENTIFICATION14,16 10/151.5 SPECIFICATIONS 1.3 SAFETY1.2 GENERATOR APPLICABILITY 1.4 GENERATOR AC CONNECTION SYSTEM‹ 1.5.2 FUEL CONSUMPTION ‹ 1.5.5 GENERATOR‹ 1.5.3 ENGINE OIL REQUIREMENTS ‹ 1.5.6 EMISSIONS COMPLIANCE PERIOD‹ 2.4.1 INSTALLATION ‹ 2.1.2 START/STOP SWITCH2.1 GENERATOR CONTROL PANEL 2.2 OPTIONAL REMOTE START/STOP PANEL‹ 2.4.2 ENGINE LUBRICATION 2.5 STARTING THE GENERATOR‹ 2.4.3 FUEL SUPPLY ‹ 2.4.4 COOLING AND VENTILATING AIR‹ 2.9.2 HIGH TEMPERATURE SWITCH ‹ 2.9.1 LOW OIL PRESSURE SWITCHFigure 2.2 - Low Oil Pressure and High Temperature Switches 2.6 STOPPING THE GENERATOR‹ 2.9.3 FIELD BOOST 2.10 ADDITIONAL INFORMATION‹ 2.10.1 25-HOUR BREAK-IN PERIOD ‹ 2.9.4 OVERVOLTAGE PROTECTION3.1 CHECKING THE ENGINE OIL LEVEL Figure 3.1 - Oil Maintenance Features3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER ‹ 2.10.4 OPERATION IN HIGH GRASS OR BRUSH‹ 3.3.1 CLEANING THE FOAM PRECLEANER 3.3 MAINTAINING THE ENGINE AIR CLEANERFigure 3.2 - Engine Air Cleaner ‹ 3.3.2 CLEANING OR REPLACING THE PAPER FILTER3.7 CLEAN SPARK ARRESTOR 3.4 CLEAN AIR INTAKEFigure 3.3 - Cleaning Air Intake Figure 3.4 - Setting the Spark Plug Gap3.9 BATTERY MAINTENANCE 3.8 CLEANING THE GENERATOR‹ 3.9.1 WEEKLY ‹ 3.9.2 EVERY SIX MONTHS3.13 ADJUSTING VALVE CLEARANCE 3.12 OUT OF SERVICE PROCEDURE‹ 3.12.1 REMOVAL FROM SERVICE ‹ 3.12.2 RETURN TO SERVICEFigure 3.8 - Tightening Jam Nut 3.14 RV GENERATOR SERVICE INTERVALSHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS GENERAL HAZARDS  NOTICE TO INSTALLERDANGER  EXPLOSION HAZARDS   ELECTRICAL HAZARDS  FIRE HAZARDS  1.1 PURPOSE AND SCOPE OF THE MANUAL 1.2 SAFETY1.4 EQUIPMENT DESCRIPTION 1.5 GENERATOR ENGINE OPERATING SPEED0D8716 Figure 1.2 - Major Features and Dimensions Drawing NoVIEW FROM TOP ‹ 2.1.1 GENERATOR LOCATION 2.1 LOCATION AND SUPPORT‹ 2.1.2 GENERATOR SUPPORT Section 2 - Installation‹ 2.1.4 GENERATOR RESTRAINT 2.2 GENERATOR COMPARTMENTS‹ 2.2.2 COMPARTMENT CONSTRUCTION ‹ 2.2.1 COMPARTMENT SIZE‹ 2.2.3 SOUND INSULATING MATERIALS ‹ 2.2.4 ACOUSTICSFigure 2.6 - Types of Lock Seams DANGERFigure 2.7 - Typical Noise Abatement ‹ 2.2.5 COMPARTMENT FLOOR CUTOUTSFigure 2.8 - Compartment Floor Cutout Drawing 0D8716-G DANGER2.3 COOLING AND VENTILATING AIR ‹ 2.3.2 TESTING THE INSTALLATION2.4 GASOLINE FUEL SYSTEM ‹ 2.3.1 GENERATOR AIRFLOW‹ 2.4.1 FUEL TANK 2.5 EXHAUST SYSTEM‹ 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines 2.4.2.2 Flexible Fuel LineFigure 2.12 - Spark Arrestor Installation ‹ 2.5.2 EXHAUST SYSTEM SAFETY2.6 ELECTRICAL CONNECTIONS ‹ 2.5.1 SPARK ARRESTOR‹ 2.6.1 ELECTRICAL JUNCTION BOX ‹ 2.6.2 WIRING‹ 2.6.3 GENERATOR AC CONNECTIONS ‹ 2.6.4 CONDUIT‹ 2.6.6 POWER SUPPLY CORD ‹ 2.6.5 ISOLATING DIFFERENT POWER SOURCESFigure 2.14 - Transfer Switch Isolation Method ‹ 2.7.1 RECOMMENDED BATTERY 2.7 BATTERY INSTALLATION‹ 2.7.2 BATTERY CABLES ‹ 2.7.3 BATTERY CABLE CONNECTIONS3.4 TESTING UNDER LOAD 3.1 POST INSTALLATION TESTS3.3 INITIAL START 3.2 BEFORE INITIAL START-UP‹ BATTERY INSTALLATION 3.5 INSTALLATION CHECKLIST‹ OPTIONAL ACCESSORIES ‹ POST INSTALLATION TESTSRecreational Vehicle Generator Appendix 1 - NotesProblem TROUBLESHOOTING GUIDECause CorrectionAppendix 3 - Electrical Data Appendix 3 - Electrical Data TO CARB 5551Enclosure -Drawing RecreationalVehicleDESCRIPTION PART NO. QTYPART NO. QTY DESCRIPTIONRecreational Appendix 4 - Exploded Views and Parts ListsDESCRIPTION Appendix 4 - Exploded Views and Parts ListsRecreational Vehicle Generator Control Panel - Drawing No. 0D8354-E Appendix 4 - Exploded Views and Parts Lists0830490 DESCRIPTIONRecreational Vehicle Generator Appendix 4 - Exploded Views and Parts ListsGN-220 H/SH Engine - Drawing No. 0D8355-S Part DESCRIPTION Appendix 4 - Exploded Views and Parts ListsRecreational Vehicle Generator Appendix 4 - Exploded Views and Parts ListsGN-220 H/SH Engine - Drawing No. 0D8355-S Part DESCRIPTION Appendix 4 - Exploded Views and Parts ListsYOUR WARRANTY RIGHTS AND OBLIGATIONS CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTY1 Utility 2 Lawn and Garden Equipment 3 Recreational Vehicle RV Generator 4 Industrial Mobile IM GeneratorWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING