Item, Part No, Description | Generac Power Systems specification

				Section 8 - Exploded Views and Parts
				Section 8 - Exploded Views and Parts
				Guardian Liquid-cooled 25 kW Generator
				Mounting Base — Drawing No. 0E9964-E
	ITEM	PART NO.	QTY.	DESCRIPTION
1		0D9336	3	PANEL BRACKET
2		0E9939	2	CTRL PNL SUPPORT 2.5L FORD
3		0C2454	24	SCREW TH-FRM M6-1 X 16 N WA Z/JS
4		049813	1	NUT HEX M6 X 1.0 G8 YEL CHR
5		022097	1	WASHER LOCK M6-1/4
6		026850	2	WASHER SHAKEPROOF EXT 1/4 STL
7		055414	1	LUG SLDLSS #2-#8 X 17/64 CU
8		022473	1	WASHER FLAT 1/4-M6 ZINC
9		047411	1	SCREW HHC M6-1.0 X 16 G8.8
10		052860	4	NUT FLANGED HEX M12-1.75
11		052251	4	DAMPENER VIBRATION 40 BLUE
12		052257	4	SPACER .49 X .62 X 1.87 PWDR/ZNC
13		052252	4	DAMPENER VIBRATION
14		052259	4	WASHER FLAT M12
15		052891	4	SCREW HHC M12-1.75 X 80 G8.8
16		0536210261	1	ASSY WIRE #0 12.00"
17		074906	1	SCREW HHTT M6-1.0 X 20 BP
18		077483	REF	BATT 12VDC 75-AH 26 (NOT SHOWN)
19		0E9941	1	HOLD DOWN BATTERY 2.5L FORD
20		025507	3	WASHER SHAKEPROOF EXT 7/16 STL
21		059980	1	SCREW HHC M10-1.5 X 25 G10.9
22		046526	1	WASHER LOCK M10
23		022131	1	WASHER FLAT 3/8-M10 ZINC
24		021991	1	EARTH STRAP
25		038805J	1	CABLE BATT BLK #1 X 30.00
26		050331	REF	BATTERY POST COVER (BLACK)
27		050331A	REF	BATTERY POST COVER (RED)
28		038804J	1	CABLE BATT RED #1 X 40.50
29		045771	REF	NUT HEX M8-1.25 G8 YEL CHR
30		022129	REF	WASHER LOCK M8-5/16
31		027482	1	WASHER SHAKEPROOF EXT 5/16 STL
32		075763	1	BOOT BATTERY CABLE
33		0E9748	1	ASSY MTG BASE 2.5L FORD
34		0E9940	1	TRAY BATTERY 2.5L FORD
35		065852	1	SPRING CLIP HOLDER .37-.62
36		024469	1	SCREW HHTT #10-32 X 3/8 CZ

Generac® Power Systems, Inc. 35

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Generac Power Systems 005040-0, 005040-1, 005053-0, 005053-1, 005054-0, 005054-1 owner manual Item, Part No, Description

Contents

Owner’s Manual SHOULD ATTEMPT INSTALLATIONLiquid-cooled,Prepackaged Standby Generators This manual should remain with the unit ‹OPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATION‹HOW TO OBTAIN SERVICE INTRODUCTION INTRODUCTION Table of Contents Despite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS ‹STANDARDS INDEX 1.1GENERATOR 1.2TRANSFER SWITCH1.3AUTOMATIC SYSTEM OPERATION 1.4GENERATOR AC CONNECTION SYSTEMS ‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹1.7.1 LOW OIL PRESSURE SWITCH‹1.7.3 LOW COOLANT LEVEL SWITCH Figure 1.4 - Low Oil Pressure Switch ‹1.7.6 LOW BATTERY 1.10 SPECIFICATIONS‹1.8.1 UNPACKING PRECAUTIONS 1.8UNPACKING Figure 1.8 — Reconfigure the Fuel System 1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPOR1.11 FUEL CONSUMPTION ‹ 1.10.2 GENERATOR 2.1STANDBY GENERATOR INSTALLATION 1.15 BEFORE INSTALLATION1.13 ENGINE OIL RECOMMENDATIONS 1.14 COOLANT RECOMMENDATIONS 2.4BASIC STANDBY ELECTRIC SYSTEM 2.3GENERATOR MOUNTING AND SUPPORT2.2GENERATOR LOCATION ‹2.1.2 OTHER PUBLISHED STANDARDS 2.5EMERGENCY CIRCUIT ISOLATION METHOD 2.9USING AN ENGINEERED “GTS” TRANSFER SWITCH2.6TOTAL CIRCUIT ISOLATION METHOD 2.7GROUNDING THE GENERATOR Pos2 OFF — Standard Prepackaged ATS Application 2.10BATTERY INSTALLATION‹2.10.1 VENTED BATTERIES Standby generators installed with automatic ‹2.11.2 TRANSFER SWITCH 3.1ENGINEERED GTS TRANSFER SWITCH2.11 PREPARATION BEFORE START-UP ‹2.11.1 PRIOR TO INITIAL START-UP ‹3.2.1 AUTO/OFF/MANUAL SWITCH ‹3.2.2 FAULT INDICATOR LEDS‹3.2.5 SET EXERCISE TIME SWITCH 3.2CONTROL CONSOLE COMPONENTS 3.3MANUAL TRANSFER AND START-UP 3.4ENGINE GOVERNOR ADJUSTMENTS‹3.2.6 SYSTEM READY LED Figure 3.3 - “Set Exercise Time” Switch Figure 3.2 — Engine Governor Adjustment3.6AUTOMATIC OPERATION 3.7WEEKLY EXERCISE CYCLE A. EVERY THREE MONTHS 3.8CONTROL BOARD DIP SWITCH SETTINGSB. ONCE EVERY SIX MONTHS C. ONCE ANNUALLY 4.3INTAKE MANIFOLD PROCEDURE 4.2EXHAUST MANIFOLD PROCEDURE4.4CYLINDER HEAD PROCEDURE Figure 4.1 — Intake Manifold Installation 4.6OVERLOAD PROTECTION FOR 4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORMENGINE DC ELECTRICAL SYSTEM 4.7CHECKING FLUID LEVELS Figure 4.4 – Setting the Spark Plug Gap ‹4.8.11 CHANGING THE ENGINE AIR CLEANER‹4.8.8 CHECK FAN BELT ‹4.8.9 INSPECT ENGINE GOVERNOR ‹4.9.1 CLEANING THE GENERATOR 4.9MISCELLANEOUS MAINTENANCE‹4.9.2 BATTERY ‹4.9.3 BATTERY MAINTENANCE Service Maintenance Interval Information 4.10 SCHEDULED MAINTENANCE Level MaintenanceTasks Maintenance PROBLEM TROUBLESHOOTING POINTSCAUSE CORRECTION Section 6 — Notes Section 7 - Electrical Data 26 Generac Power Systems, Inc Section 7 - Electrical Data 28 Generac Power Systems, Inc Section 7 - Electrical Data 30 Generac Power Systems, Inc Section 7 - Electrical Data 32 Generac Power Systems, Inc Section 7 - Electrical Data MOUNT PART NO ITEMDESCRIPTION 31 7 11 Enclosure — Drawing No. 0E9720-D 54 36 30 0C2267 40 Generac Power Systems, Inc 0C2267 Engine — Drawing No. 0E9918-E 42 Generac Power Systems, Inc 0E9909 0E1028A I/N 0E8456 LOCKTIGHT 0F1659A Muffler — Drawing No. 0F2930-B Stepper Motor — Drawing No. 0E9979-C Radiator — Drawing No. 0E9965-D Installation Diagram — Drawing No. 0F1020-A Section 9 — Installation Diagram PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONS1-800-333-1322 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTY THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING WARRANTY SCHEDULEGENERAC POWER SYSTEMS, INC P.O. BOX 297 • WHITEWATER, WI