Exploded Views and Parts | Generac Power Systems guide

				Section 8 - Exploded Views and Parts
				Section 8 - Exploded Views and Parts
				Guardian Liquid-cooled 25 kW Generator
				Enclosure — Drawing No. 0E9720-D
	ITEM	PART NO.	QTY.	DESCRIPTION
	1	0E9768	1	ROOF ACO & STD ENCL 2.5L
	2	0E9862	1	DUCT, DISCHARGE MID 2.5L
	3	0E9769	1	SUPPORT,RADIATOR 2.5L FORD
	4	0D8660	2	BRACE SIDE 1.5L MITSU
	5	0A7568	2	DOORWELDMENT 1.5EPS
	6	0E9771	1	CORNER POST,REAR RH SIDE 2.5L
	7	0E9773	1	DOOR REAR ENCL 2.5L FD
	8	0E9772	1	BRACE, REAR 2.5L FORD
	9	0E9770	1	CORNER POST,REAR LH SIDE 2.5L
	10	067042	2	LATCH & CAM
	11	0C2454	34	SCREW TH-FRM M6-1X16 N WA Z/JS
	12	033530	3	SCREW PHM #10-32 X 5/8 ZINC
	13	051716	3	NUT HEX M5-0.8 G8 YEL CHR
	14	022152	3	WASHER LOCK #10
	15	0912970064	3	ASSEMBLY BASE-DOOR GROUND WIRE
	16	023762	3	WASHER SHAKEPROOF EXT #10 STL
	17	0912970063	3	GRD WIRE ASS'Y 99HSB
	18	022264	6	WASHER LOCK #8-M4
	19	067035	6	SCREW PPHM #8-32 X 5/16
	20	022127	1	NUT HEX 1/4-20 STEEL
	21	0C2634A	1	ASSEMBLY COVER ACCESS
	22	022473	1	WASHER FLAT 1/4 ZINC
	23	022097	1	WASHER LOCK M6-1/4
	24	0D2023	2	GASKET CLIP-ON SELF GRIPPING (89"LG)
	25	0C2164	1	LATCH AND CAM
	26	037337	6	NUT HEX JAM 3/8-24 SS
	27	0E0072G	2	ACSTC INSLTN 1.5L RR CRNR TOP
	28	0E0072J	2	ACSTC INSLTN 1.5L RR CRNR BOTT
	29	0E0072L	2	ACSTC INSLTN 1.5L SIDE BRC PNL
	30	0E0072M	2	ACSTC INSLTN 1.5L SIDE DR PNL
	31	0D2023	1	TRIM VINYL SELF GRIPPING (80"LG)
	32	0E0072P	2	ACSTC INSLTN 1.5L SIDE DR PNL
	33	0E0072Q	2	ACSTC INSLTN 1.5L RAD SUPPORT
	34	0E0072S	1	ACSTC INSLTN 2.5L ROOF
	35	0E0072T	2	ACSTC INSLTN 2.5L DUCT L&RH SD
	36	0E0072U	1	INSUL ACO 2.5L EXH ROOF PANEL
	37	0E0072V	2	ACSTC INSLTN 2.5L DUCT FRNT SD
	38	0E0072W	1	ACSTC INSLTN 2.5L REAR DOOR
	39	0E0072X	2	ACSTC INSLTN 2.5 RR CRNR PNL S
	40	0E9861	1	DUCT, DISCHARGE RH SIDE 2.5L
	41	0E9860	1	DUCT, DISCHARGE LH SIDE 2.5L

Generac® Power Systems, Inc. 37

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Generac Power Systems 005040-0, 005040-1, 005053-0, 005053-1, 005054-0, 005054-1 owner manual Exploded Views and Parts

Contents

This manual should remain with the unit SHOULD ATTEMPT INSTALLATIONOwner’s Manual Liquid-cooled,Prepackaged Standby Generators INTRODUCTION AUTHORIZED SERVICE DEALER LOCATION‹OPERATION AND MAINTENANCE ‹HOW TO OBTAIN SERVICE INTRODUCTION Table of Contents GENERAL HAZARDS Despite the safe design of this generatorParts of the generator are rotating and/or hot ‹STANDARDS INDEX ELECTRICAL HAZARDSFIRE HAZARDS EXPLOSION HAZARDS 1.4GENERATOR AC CONNECTION SYSTEMS 1.2TRANSFER SWITCH1.1GENERATOR 1.3AUTOMATIC SYSTEM OPERATION Figure 1.4 - Low Oil Pressure Switch ‹1.7.1 LOW OIL PRESSURE SWITCH‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹1.7.3 LOW COOLANT LEVEL SWITCH 1.8UNPACKING 1.10 SPECIFICATIONS‹1.7.6 LOW BATTERY ‹1.8.1 UNPACKING PRECAUTIONS ‹ 1.10.2 GENERATOR 1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPORFigure 1.8 — Reconfigure the Fuel System 1.11 FUEL CONSUMPTION 1.14 COOLANT RECOMMENDATIONS 1.15 BEFORE INSTALLATION2.1STANDBY GENERATOR INSTALLATION 1.13 ENGINE OIL RECOMMENDATIONS ‹2.1.2 OTHER PUBLISHED STANDARDS 2.3GENERATOR MOUNTING AND SUPPORT2.4BASIC STANDBY ELECTRIC SYSTEM 2.2GENERATOR LOCATION 2.7GROUNDING THE GENERATOR 2.9USING AN ENGINEERED “GTS” TRANSFER SWITCH2.5EMERGENCY CIRCUIT ISOLATION METHOD 2.6TOTAL CIRCUIT ISOLATION METHOD Standby generators installed with automatic 2.10BATTERY INSTALLATIONPos2 OFF — Standard Prepackaged ATS Application ‹2.10.1 VENTED BATTERIES ‹2.11.1 PRIOR TO INITIAL START-UP 3.1ENGINEERED GTS TRANSFER SWITCH‹2.11.2 TRANSFER SWITCH 2.11 PREPARATION BEFORE START-UP 3.2CONTROL CONSOLE COMPONENTS ‹3.2.2 FAULT INDICATOR LEDS‹3.2.1 AUTO/OFF/MANUAL SWITCH ‹3.2.5 SET EXERCISE TIME SWITCH 3.4ENGINE GOVERNOR ADJUSTMENTS 3.3MANUAL TRANSFER AND START-UP‹3.2.6 SYSTEM READY LED 3.7WEEKLY EXERCISE CYCLE Figure 3.2 — Engine Governor AdjustmentFigure 3.3 - “Set Exercise Time” Switch 3.6AUTOMATIC OPERATION C. ONCE ANNUALLY 3.8CONTROL BOARD DIP SWITCH SETTINGSA. EVERY THREE MONTHS B. ONCE EVERY SIX MONTHS Figure 4.1 — Intake Manifold Installation 4.2EXHAUST MANIFOLD PROCEDURE4.3INTAKE MANIFOLD PROCEDURE 4.4CYLINDER HEAD PROCEDURE 4.7CHECKING FLUID LEVELS 4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORM4.6OVERLOAD PROTECTION FOR ENGINE DC ELECTRICAL SYSTEM ‹4.8.9 INSPECT ENGINE GOVERNOR ‹4.8.11 CHANGING THE ENGINE AIR CLEANERFigure 4.4 – Setting the Spark Plug Gap ‹4.8.8 CHECK FAN BELT ‹4.9.3 BATTERY MAINTENANCE 4.9MISCELLANEOUS MAINTENANCE‹4.9.1 CLEANING THE GENERATOR ‹4.9.2 BATTERY Service Maintenance Interval Information 4.10 SCHEDULED MAINTENANCE Maintenance LevelTasks Maintenance CORRECTION TROUBLESHOOTING POINTSPROBLEM CAUSE Section 6 — Notes Section 7 - Electrical Data 26 Generac Power Systems, Inc Section 7 - Electrical Data 28 Generac Power Systems, Inc Section 7 - Electrical Data 30 Generac Power Systems, Inc Section 7 - Electrical Data 32 Generac Power Systems, Inc Section 7 - Electrical Data MOUNT ITEM PART NODESCRIPTION 31 7 11 Enclosure — Drawing No. 0E9720-D 54 36 30 0C2267 40 Generac Power Systems, Inc 0C2267 Engine — Drawing No. 0E9918-E 42 Generac Power Systems, Inc 0E9909 0E1028A I/N 0E8456 LOCKTIGHT 0F1659A Muffler — Drawing No. 0F2930-B Stepper Motor — Drawing No. 0E9979-C Radiator — Drawing No. 0E9965-D Installation Diagram — Drawing No. 0F1020-A Section 9 — Installation Diagram CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES 1-800-333-1322 EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTY P.O. BOX 297 • WHITEWATER, WI WARRANTY SCHEDULETHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS, INC