Manuals / Generac Power Systems / Lawn and Garden / Portable Generator

Generac Power Systems 005054-1 Guardian Liquid-cooled 25 kW Generator, Generac Power Systems, Inc

Models: 005040-0 005040-1 005054-1 005053-0 005054-0 005053-1

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Section 6 — Notes

Guardian Liquid-cooled 25 kW Generator

Generac® Power Systems, Inc. 25

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Generac Power Systems 005054-1, 005053-1, 005054-0 Guardian Liquid-cooled 25 kW Generator, Generac Power Systems, Inc

Contents

This manual should remain with the unit SHOULD ATTEMPT INSTALLATIONOwner’s Manual Liquid-cooled, Prepackaged Standby GeneratorsINTRODUCTION AUTHORIZED SERVICE DEALER LOCATION‹ OPERATION AND MAINTENANCE ‹ HOW TO OBTAIN SERVICEGuardian Liquid-cooled 25 kW Generator Table of ContentsParts of the generator are rotating and/or hot GENERAL HAZARDSDANGER Despite the safe design of this generator‹ STANDARDS INDEX ELECTRICAL HAZARDSFIRE HAZARDS EXPLOSION HAZARDS1.4 GENERATOR AC CONNECTION SYSTEMS 1.2 TRANSFER SWITCH1.1 GENERATOR 1.3 AUTOMATIC SYSTEM OPERATIONFigure 1.4 - Low Oil Pressure Switch ‹ 1.7.1 LOW OIL PRESSURE SWITCH‹ 1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹ 1.7.3 LOW COOLANT LEVEL SWITCH1.8 UNPACKING 1.10 SPECIFICATIONS‹ 1.7.6 LOW BATTERY ‹ 1.8.1 UNPACKING PRECAUTIONS‹ 1.10.2 GENERATOR 1.12 RECONFIGURING THE FUEL SYSTEM FOR LP VAPORFigure 1.8 - Reconfigure the Fuel System 1.11 FUEL CONSUMPTION1.14 COOLANT RECOMMENDATIONS 1.15 BEFORE INSTALLATION2.1 STANDBY GENERATOR INSTALLATION 1.13 ENGINE OIL RECOMMENDATIONS‹ 2.1.2 OTHER PUBLISHED STANDARDS 2.3 GENERATOR MOUNTING AND SUPPORT2.4 BASIC STANDBY ELECTRIC SYSTEM 2.2 GENERATOR LOCATION2.7 GROUNDING THE GENERATOR 2.9 USING AN ENGINEERED “GTS” TRANSFER SWITCH2.5 EMERGENCY CIRCUIT ISOLATION METHOD 2.6 TOTAL CIRCUIT ISOLATION METHODStandby generators installed with automatic 2.10 BATTERY INSTALLATIONPos2 OFF - Standard Prepackaged ATS Application ‹ 2.10.1 VENTED BATTERIES‹ 2.11.1 PRIOR TO INITIAL START-UP 3.1 ENGINEERED GTS TRANSFER SWITCH‹ 2.11.2 TRANSFER SWITCH 2.11 PREPARATION BEFORE START-UP3.2 CONTROL CONSOLE COMPONENTS ‹ 3.2.2 FAULT INDICATOR LEDS‹ 3.2.1 AUTO/OFF/MANUAL SWITCH ‹ 3.2.5 SET EXERCISE TIME SWITCH3.4 ENGINE GOVERNOR ADJUSTMENTS 3.3 MANUAL TRANSFER AND START-UP‹ 3.2.6 SYSTEM READY LED 3.7 WEEKLY EXERCISE CYCLE Figure 3.2 - Engine Governor AdjustmentFigure 3.3 - “Set Exercise Time” Switch 3.6 AUTOMATIC OPERATIONB. ONCE EVERY SIX MONTHS 3.8 CONTROL BOARD DIP SWITCH SETTINGS4.1 MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES A. EVERY THREE MONTHSFigure 4.1 - Intake Manifold Installation 4.2 EXHAUST MANIFOLD PROCEDURE4.3 INTAKE MANIFOLD PROCEDURE 4.4 CYLINDER HEAD PROCEDURE4.8 MAINTENANCE OWNER/ OPERATOR CAN PERFORM 4.6 OVERLOAD PROTECTION FOR ENGINE DC ELECTRICAL SYSTEM4.7 CHECKING FLUID LEVELS ‹ 4.8.9 INSPECT ENGINE GOVERNOR ‹ 4.8.11 CHANGING THE ENGINE AIR CLEANERFigure 4.4 - Setting the Spark Plug Gap ‹ 4.8.8 CHECK FAN BELT‹ 4.9.3 BATTERY MAINTENANCE 4.9 MISCELLANEOUS MAINTENANCE‹ 4.9.1 CLEANING THE GENERATOR ‹ 4.9.2 BATTERYRemove the negative battery cable 4.10 SCHEDULED MAINTENANCEService Maintenance Interval Information Turn off the battery charger turn OFF utility supply to ATSLevel MaintenanceLevel TasksLevel MaintenanceLevel LevelCORRECTION TROUBLESHOOTING POINTSPROBLEM CAUSEGuardian Liquid-cooled 25 kW Generator Generac Power Systems, IncGuardian Liquid-cooled 25 kW Generator Wiring Diagram - 2.5L Engine 15kW & 20kW units -Drawing No. 0F141126 Generac Power Systems, Inc Section 7 - Electrical DataSection 7 - Electrical Data Generac Power Systems, Inc28 Generac Power Systems, Inc Section 7 - Electrical DataGuardian Liquid-cooled 25 kW Generator Section 7 - Electrical Data Generac Power Systems, IncGuardian Liquid-cooled 25 kW Generator Wiring Diagram - 2.5L Engine 25kW unit -Drawing No. 0E9982-B30 Generac Power Systems, Inc Section 7 - Electrical DataSection 7 - Electrical Data Generac Power Systems, IncGuardian Liquid-cooled 25 kW Generator Electrical Schematic - 2.5L 25kW unit - Drawing No. 0E9983-B32 Generac Power Systems, Inc Section 7 - Electrical DataSection 7 - Electrical Data Generac Power Systems, IncBLOCK ENGINE HARNESS WIRE34 Generac Power Systems, Inc MOUNTDESCRIPTION FASTENER TO SECURE PANEL FOR ACCESSGROUND WIRE COVER CABLEEnclosure - Drawing No. 0E9720-D DESCRIPTIONSection 8 - Exploded Views and Parts Guardian Liquid-cooled 25 kW GeneratorSection 8 - Exploded Views and Parts 38 Generac Power Systems, IncDESCRIPTION DESCRIPTIONHINGE CONTINUOUS 1.5L CTRL PNL Section 8 - Exploded Views and Parts 40 Generac Power Systems, IncDESCRIPTION DESCRIPTIONSection 8 - Exploded Views and Parts STEPPER MOTOR UNITS ONLY 42 Generac Power Systems, IncSection 8 - Exploded Views and Parts Guardian Liquid-cooled 25 kW Generator Engine - Drawing No. 0E9918-EGASKET, 2.5L FORD EXHAUST MAN DESCRIPTIONDESCRIPTION SOURCE GENERAC-BOSCH GOV44 Generac Power Systems, Inc 0E1028A I/NTO ENGINE COVERFuel System - Drawing No. 0E9980-D DESCRIPTIONSection 8 - Exploded Views and Parts Guardian Liquid-cooled 25 kW GeneratorLOCKTIGHT LOCKTIGHTLEADS 46 Generac Power Systems, IncSTR 390 35AD1 HSB 382MM LONG3.0L FORD & 2.5L FORD ROTOR REPLACEMENT PARTSDESCRIPTION ROTOR 390 30KW 1P DIRECT HSB 3.0L FORD & 2.5L FORDSCREW HHC M8-1.25 X 60 G8.8 FT 48 Generac Power Systems, IncDESCRIPTION DESCRIPTIONCOATING SECURE WIRE HARNESSDESCRIPTION ITEM 13 NEOPRENE1024 50 Generac Power Systems, IncDESCRIPTION DESCRIPTIONGuardian Liquid-cooled 25 kW Generator Section 9 - Installation DiagramInstallation Diagram - Drawing No. 0F1020-A Generac Power Systems, IncCALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGSection 10 - Warranty THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIANSection 10 - Warranty WARRANTY SCHEDULE