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Generac Power Systems 009600-5, 009734-5 owner manual Notes, Generac Power Systems, Inc

Models: 009600-5, 009734-5

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Section 4 – Notes

PRIMEPACT 66G and 66LP Recreational Vehicle Generators

16 Generac® Power Systems, Inc.

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Generac Power Systems 009600-5, 009734-5 owner manual Notes, Generac Power Systems, Inc

Contents

Owner’s Manual • Model: 009600-5and PRIMEPACT 66G and 66LPPOWER SYSTEMS, INC Air-cooledRecreational Vehicle GeneratorsOPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS HOW TO OBTAIN SERVICETable of Contents GENERAL HAZARDS ELECTRICAL HAZARDS EXPLOSION HAZARDSFIRE HAZARDS 1.1GENERATOR IDENTIFICATION 1 2 3REFERENCE NUMBER IDENTIFICATION 1.2GENERATOR APPLICABILITY 1.3INSTALLATION1.4SAFETY 1.5GENERATOR AC CONNECTION SYSTEM1.6.1 FUEL REQUIREMENTS 1.6SPECIFICATIONSFuel Consumption gph/lbs.ph 1.6.2 ENGINE OIL REQUIREMENTS2.1GENERATOR CONTROL PANEL 1.6.4 ENGINE SPECIFICATIONS2.1.2 START/STOP SWITCH 1.6.5 EMISSIONS COMPLIANCE PERIOD2.3AUTOMATIC CHOKE 2.4.1 INSTALLATION2.2OPTIONAL REMOTE START/STOP PANEL 2.4BEFORE STARTING THE ENGINE2.7APPLYING LOADS TO GENERATOR 2.6STOPPING THE GENERATOR2.5STARTING THE GENERATOR 2.4.5 ENGINE EXHAUST GASHigh Temperature Switches 2.8.2 HIGH TEMPERATURE SWITCH2.8.1 LOW OIL PRESSURE SWITCH 2.8PROTECTION SYSTEMS2.8.6 25-HOUR CHECK-UP 3.1CHECKING THE ENGINE OIL LEVEL2.8.4 OVERVOLTAGE PROTECTION 2.8.5 25-HOUR BREAK-INPERIOD3.2CHANGING THE ENGINE OIL AND/OR OIL FILTER 3.3MAINTAINING THE ENGINE AIR CLEANER3.3.1 CLEANING THE FOAM PRECLEANER Figure 3.1 — Oil Dipstick/Fill Tube andFigure 3.4 – Cleaning Air Intake 3.4CLEAN AIR INTAKE SCREENFigure 3.3 – Engine Air Cleaner Figure 3.5 – Setting the Spark Plug Gap3.9.1 WEEKLY 3.8CLEANING THE GENERATOR3.9BATTERY MAINTENANCE 3.9.2 EVERY SIX MONTHS3.13.1 REMOVAL FROM SERVICE 3.10 MAJOR SERVICE MANUAL3.13 OUT OF SERVICE PROCEDURE 3.13.2 RETURN TO SERVICE16 Generac Power Systems, Inc Section 4 – NotesPART II – INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER GENERAL HAZARDSEXPLOSION HAZARDS •The generator covered by this manual produces dangerous electrical voltages and can cause fatal electrical shock. Avoid contact with bare wires, ter- minals, connections, etc., while the unit is running. Ensure all appropriate covers, guards and barriers are in place before operating the generator. If you must work around an operating unit, stand on an insulated, dry surface to reduce shock hazardELECTRICAL HAZARDS FIRE HAZARDS5.1PURPOSE AND SCOPE OF THE INSTALLATION INSTRUCTIONS5.2SAFETY 5.3STANDARDS BOOKLETSControl Panel Spark Plugs Figure 5.2 - Major Features and DimensionsPrimePact 66G and 66LP Oil Fill/Oil Level Fuel Filter Oil Drain Plug6.1.1 GENERATOR LOCATION 6.1LOCATION AND SUPPORT6.1.2 GENERATOR SUPPORT 6.1.3 SUSPENDED MOUNTING6.2.2 COMPARTMENT CONSTRUCTION 6.2 GENERATOR COMPARTMENTS6.1.4 GENERATOR RESTRAINT 6.2.1 COMPARTMENT SIZE6.2.3 SOUND INSULATING MATERIALS 6.2.4 ACOUSTICSFigure 6.6 – Types of Lock Seams Figure 6.8 — Compartment Floor Cutout Figure 6.7 – Typical Noise Abatement6.3.2 COOLING AIR INLET OPENINGS 6.3COOLING AND VENTILATING AIR6.2.5 COMPARTMENT FLOOR CUTOUTS 6.3.1 GENERATOR AIRFLOW6.4GASOLINE FUEL SYSTEM 6.3.4 TESTING THE INSTALLATIONFigure 6.12 – Air Inlet Using Ductwork 6.3.3 COMPENSATING FOR RESTRICTIONS6.4.2 GENERATOR FUEL SUPPLY LINE 6.5LP GAS FUEL SYSTEM6.4.1 FUEL TANK 6.4.2.1 Rigid Fuel Lines6.5.2 SOME IMPORTANT CONSIDERATIONS Figure 6.16 – LP Gas Carburetion Diagram6.5.4 PRIMARY REGULATOR 6.5.3 VAPOR WITHDRAWAL6.5.7 EXCESS FLOW VALVE 6.6EXHAUST SYSTEM6.5.6 FUEL SUPPLY LINES 6.5.8 LEAKAGE TESTS6.7ELECTRICAL CONNECTIONS 6.6.3 EXHAUST SYSTEM SAFETY6.7.2 WIRING 6.6.2 TYPE OF EXHAUST SYSTEM6.7.6 POWER SUPPLY CORD 6.8BATTERY INSTALLATION6.7.5 ISOLATING DIFFERENT POWER SOURCES 6.7.7 GROUND FAULT CIRCUIT INTERRUPTERS6.8.2 BATTERY CABLES Figure 6.18 — Transfer Switch Isolation Method6.8.4 BATTERY COMPARTMENT 6.9OPTIONAL ACCESSORIES6.8.3 BATTERY CABLE CONNECTIONS Figure 6.20 – Connecting Battery Cables7.2BEFORE INITIAL START-UP 7.1POST INSTALLATION TESTS7.4TESTING UNDER LOAD 7.3INITIAL START7.5INSTALLATION CHECKLIST CAUSE 8.1TROUBLESHOOTING GUIDEPROBLEM CORRECTIONSection 9 - Electrical Data Generac Power Systems, Inc. Section 9 — Electrical DataSection 10 — Exploded Views and Parts Lists 40 Generac Power Systems, IncITEM PART NODESCRIPTION 42 Generac Power Systems, Inc TO ENGINEDESCRIPTION ITEMPART NO PART NO44 Generac Power Systems, Inc TO ENGINEDESCRIPTION ITEMPART NO ITEMSection 10 — Exploded Views and Parts Lists ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION48 Generac Power Systems, Inc DESCRIPTION ITEMPART NO ITEM50 Generac Power Systems, Inc DESCRIPTION ITEMPART NO Carburetor – Drawing No. 093753-HDESCRIPTION ITEMPART NO ITEMGenerac Power Systems, Inc Section 11 — Notes54 Generac Power Systems, Inc Section 11 — NotesGenerac Power Systems, Inc. Section 11 — NotesYOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES1-800-333-1322 EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGP.O. BOX 8 • WAUKESHA, WI GENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTYFOR RECREATIONAL VEHICLE GENERATORS Part No. 0D7803