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Generac Power Systems 009600-5, 009734-5 owner manual Exploded Views and Parts Lists

Models: 009600-5, 009734-5

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Section 10 — Exploded Views and Parts Lists

PRIMEPACT 66G and 66LP Recreational Vehicle Generators Alternator and Control Panel – Drawing No. 0D3149-C

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Generac Power Systems 009600-5, 009734-5 owner manual Exploded Views and Parts Lists

Contents

• Model: 009600-5and PRIMEPACT 66G and 66LP POWER SYSTEMS, INCOwner’s Manual Air-cooledRecreational Vehicle GeneratorsAUTHORIZED SERVICE DEALER LOCATION CONTENTSOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICETable of Contents GENERAL HAZARDS ELECTRICAL HAZARDS EXPLOSION HAZARDSFIRE HAZARDS 1.1GENERATOR IDENTIFICATION 1 2 3REFERENCE NUMBER IDENTIFICATION 1.3INSTALLATION 1.4SAFETY1.2GENERATOR APPLICABILITY 1.5GENERATOR AC CONNECTION SYSTEM1.6SPECIFICATIONS Fuel Consumption gph/lbs.ph1.6.1 FUEL REQUIREMENTS 1.6.2 ENGINE OIL REQUIREMENTS1.6.4 ENGINE SPECIFICATIONS 2.1.2 START/STOP SWITCH2.1GENERATOR CONTROL PANEL 1.6.5 EMISSIONS COMPLIANCE PERIOD2.4.1 INSTALLATION 2.2OPTIONAL REMOTE START/STOP PANEL2.3AUTOMATIC CHOKE 2.4BEFORE STARTING THE ENGINE2.6STOPPING THE GENERATOR 2.5STARTING THE GENERATOR2.7APPLYING LOADS TO GENERATOR 2.4.5 ENGINE EXHAUST GAS2.8.2 HIGH TEMPERATURE SWITCH 2.8.1 LOW OIL PRESSURE SWITCHHigh Temperature Switches 2.8PROTECTION SYSTEMS3.1CHECKING THE ENGINE OIL LEVEL 2.8.4 OVERVOLTAGE PROTECTION2.8.6 25-HOUR CHECK-UP 2.8.5 25-HOUR BREAK-INPERIOD3.3MAINTAINING THE ENGINE AIR CLEANER 3.3.1 CLEANING THE FOAM PRECLEANER3.2CHANGING THE ENGINE OIL AND/OR OIL FILTER Figure 3.1 — Oil Dipstick/Fill Tube and3.4CLEAN AIR INTAKE SCREEN Figure 3.3 – Engine Air CleanerFigure 3.4 – Cleaning Air Intake Figure 3.5 – Setting the Spark Plug Gap3.8CLEANING THE GENERATOR 3.9BATTERY MAINTENANCE3.9.1 WEEKLY 3.9.2 EVERY SIX MONTHS3.10 MAJOR SERVICE MANUAL 3.13 OUT OF SERVICE PROCEDURE3.13.1 REMOVAL FROM SERVICE 3.13.2 RETURN TO SERVICE16 Generac Power Systems, Inc Section 4 – NotesINSTALLATION INSTRUCTIONS SHOULD ATTEMPT INSTALLATIONPART II – ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER GENERAL HAZARDS•The generator covered by this manual produces dangerous electrical voltages and can cause fatal electrical shock. Avoid contact with bare wires, ter- minals, connections, etc., while the unit is running. Ensure all appropriate covers, guards and barriers are in place before operating the generator. If you must work around an operating unit, stand on an insulated, dry surface to reduce shock hazard ELECTRICAL HAZARDSEXPLOSION HAZARDS FIRE HAZARDSINSTALLATION INSTRUCTIONS 5.2SAFETY5.1PURPOSE AND SCOPE OF THE 5.3STANDARDS BOOKLETSFigure 5.2 - Major Features and Dimensions PrimePact 66G and 66LPControl Panel Spark Plugs Oil Fill/Oil Level Fuel Filter Oil Drain Plug6.1LOCATION AND SUPPORT 6.1.2 GENERATOR SUPPORT6.1.1 GENERATOR LOCATION 6.1.3 SUSPENDED MOUNTING6.2 GENERATOR COMPARTMENTS 6.1.4 GENERATOR RESTRAINT6.2.2 COMPARTMENT CONSTRUCTION 6.2.1 COMPARTMENT SIZE6.2.3 SOUND INSULATING MATERIALS 6.2.4 ACOUSTICSFigure 6.6 – Types of Lock Seams Figure 6.8 — Compartment Floor Cutout Figure 6.7 – Typical Noise Abatement6.3COOLING AND VENTILATING AIR 6.2.5 COMPARTMENT FLOOR CUTOUTS6.3.2 COOLING AIR INLET OPENINGS 6.3.1 GENERATOR AIRFLOW6.3.4 TESTING THE INSTALLATION Figure 6.12 – Air Inlet Using Ductwork6.4GASOLINE FUEL SYSTEM 6.3.3 COMPENSATING FOR RESTRICTIONS6.5LP GAS FUEL SYSTEM 6.4.1 FUEL TANK6.4.2 GENERATOR FUEL SUPPLY LINE 6.4.2.1 Rigid Fuel LinesFigure 6.16 – LP Gas Carburetion Diagram 6.5.4 PRIMARY REGULATOR6.5.2 SOME IMPORTANT CONSIDERATIONS 6.5.3 VAPOR WITHDRAWAL6.6EXHAUST SYSTEM 6.5.6 FUEL SUPPLY LINES6.5.7 EXCESS FLOW VALVE 6.5.8 LEAKAGE TESTS6.6.3 EXHAUST SYSTEM SAFETY 6.7.2 WIRING6.7ELECTRICAL CONNECTIONS 6.6.2 TYPE OF EXHAUST SYSTEM6.8BATTERY INSTALLATION 6.7.5 ISOLATING DIFFERENT POWER SOURCES6.7.6 POWER SUPPLY CORD 6.7.7 GROUND FAULT CIRCUIT INTERRUPTERS6.8.2 BATTERY CABLES Figure 6.18 — Transfer Switch Isolation Method6.9OPTIONAL ACCESSORIES 6.8.3 BATTERY CABLE CONNECTIONS6.8.4 BATTERY COMPARTMENT Figure 6.20 – Connecting Battery Cables7.1POST INSTALLATION TESTS 7.4TESTING UNDER LOAD7.2BEFORE INITIAL START-UP 7.3INITIAL START7.5INSTALLATION CHECKLIST 8.1TROUBLESHOOTING GUIDE PROBLEMCAUSE CORRECTIONSection 9 - Electrical Data Generac Power Systems, Inc. Section 9 — Electrical DataSection 10 — Exploded Views and Parts Lists 40 Generac Power Systems, IncITEM PART NODESCRIPTION 42 Generac Power Systems, Inc TO ENGINEITEM PART NODESCRIPTION PART NO44 Generac Power Systems, Inc TO ENGINEITEM PART NODESCRIPTION ITEMSection 10 — Exploded Views and Parts Lists ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION48 Generac Power Systems, Inc ITEM PART NODESCRIPTION ITEM50 Generac Power Systems, Inc ITEM PART NODESCRIPTION Carburetor – Drawing No. 093753-HITEM PART NODESCRIPTION ITEMGenerac Power Systems, Inc Section 11 — Notes54 Generac Power Systems, Inc Section 11 — NotesGenerac Power Systems, Inc. Section 11 — NotesYOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES1-800-333-1322 EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGGENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTY FOR RECREATIONAL VEHICLE GENERATORSP.O. BOX 8 • WAUKESHA, WI Part No. 0D7803